• Title/Summary/Keyword: Steel manufacture

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Effect of Mixer on the Performance of Ultra-High Strength Steel Reinforced Concrete (초고강도 강섬유 보강 콘크리트의 성능에 미치는 믹서의 영향)

  • Park, Jung-Jun;Koh, Kyung-Taek;Ryu, Gum-Sung;Kang, Su-Tae;Kim, Sung-Wook;Han, Sang-Mook
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05b
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    • pp.549-552
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    • 2006
  • Generally the ultra-high strength steel reinforced concrete has rich mix composition composed of high-strength type mineral admixtures and as a result of very low water-binder ratio(about under w/b=25%), it reveals ultra-high compressive strength(about over 100Mpa). Also, in order to obtain sufficient toughness after construction, we usually mix a large quantity steel fiber with ultra-high strength steel reinforced concrete therefore we must use proper mixer for workability. When we make the ultra-high strength steel reinforced concrete we need more long mixing time or much super-plasticizer than when we manufacture normal concrete. These bring about economical problems and performance deterioration. Therefore, in this study, in order to manufacture easily ultra-high strength steel reinforced concrete we develope a dedicated mixer for ultra-high strength steel reinforced concrete with high speed type. It carried out the examination for comparison between the dedicated and general type mixer, the analysis and counterplan of the point at issue when we manufacture ultra-high strength steel reinforced concrete by the dedicated mixer.

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Deduction of Main Hazard Cause to the Progress of Iron Work for Accident Analysis (재해사례 분석을 통한 제철소 공정별 주요위험요인 도출)

  • Hong, Sung-Man;Park, Peom;Sun, Su-Bin
    • Journal of the Korea Safety Management & Science
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    • v.11 no.3
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    • pp.33-40
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    • 2009
  • Steel and iron manufacture works exist that many latency risk as melting liquid of high temperature, work of high place, and so on. Once in a while, the accident case make use of basic data for latency risk analysis in a place of business. In this paper, we investigated the cause of the accident in steel an iron works. The result, we came across that many latency risk in steel and iron manufacture works. The main type of risk are fall, narrow, come flying, etc. Most of the latency risk type are repetition and conventional accident. Accordingly, steel and manufacture works must prevent to repetition and conventional accident.

A Study on Iron-manufacture Method through Analysis of Ironware excavated from Byeokje, Goyang (고양 벽제 제철 유구 출토 철기의 분석을 통한 제철방법 연구)

  • Lim, Ju-Yeon;Kim, Soo-Ki
    • Journal of Conservation Science
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    • v.28 no.4
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    • pp.367-376
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    • 2012
  • The ironware production technology is a measure to fathom the society's level of development in time. To understand iron-manufacure methods in the past, various investigations on the fine structures and additions of ironware remains and Iron ingot have been conducted in a way of natural science. This study metallurgically reclassifies remains excavated in iron-manufacture remains located in Beokje, Goyang, which are thought to be in time of Goryeo Dynasty, and draws an inference from the element analysis on the iron-manufacture and smelting technology. Iron ingot samples with a cast iron structure are divided into those with a white cast iron structure and those with a grey cast iron rich in P. The P content of grey cast iron appeared to be the result of adding a flux agent like lime, iron ingot and carbon steel iron ingot with a cast iron structure excavated in the area is regarded as pig iron which was made without a refining process. In this study it seems that two methods of making ironware were used in the area; one is the method of making ironware by pouring cast iron to the casting, and the other is the method of making carbon steel through the refinement of pig iron. It appears that highly even steel structure of carbon steel and a small amount of MnS inclusion are very similar with that of the modern steel to which Mn is artificially added. Nevertheless, these data alone cannot be used to determine the source of Mn in the carbon steel of the excavated from the iron-manufacture remains, which raises the need for further studies on the source and the possibility of carbon steel via the iron-manufacture process of cast iron.

The Analysis about Economical Composition in Ultra High Strength Fiber Reinforced Concrete (경제성을 고려한 초고강도 강섬유보강 콘크리트의 구성인자 분석)

  • Kang, Su-Tae;Park, Jung-Jun;Ryu, Gum-Sung;Koh, Kyung-Taek;Kim, Sung-Wook;Lee, Jang-Hwa
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05b
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    • pp.33-36
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    • 2006
  • In manufacturing Ultra high strength fiber reinforced concrete(UHSFRC), steel fiber, super-plasticizer and silica fume are important but they are imported materials therefore very expensive. consequently it is necessary to find substitutes of them or to develop producing techniques in order to manufacture UHSFRC economically. In this study, we investigated if it was possible to substitute blast-furnace slag instead of silica fume and steel fiber of home manufacture instead of one of overseas manufacture.

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Manufacture of High Quality Musical Steel Drums in Trinidad and Tobago

  • Lewis Winston G.;Ameerali Aaron O.;Pun Kit-Fai
    • International Journal of Quality Innovation
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    • v.6 no.3
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    • pp.204-215
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    • 2005
  • This paper explores innovative manufacturing processes, which can be used to manufacture the national musical instrument of Trinidad and Tobago, the Musical Steel Drum or Steel Pan. The main manufacturing process used today is the manual hand-forming technique. In order to achieve more consistent and deeper formed components while maintaining the high quality of the instrument, it is proposed that the Marforming process and the Flow-forming process, an adaptation of the Spinforming process, be used more frequently in the future to replace the traditional Hand-forming method. In the traditional Spinforming technique material is pushed from the outer circumference of the metal disc to the center in progressive passes of the former. This results in a thinning of the outer region of the formed component with thickening of the center, however the opposite is required for the musical steel drum and by adapting the process the required strain distributions were achieved. Evaluation took the form of strain analyses of pre-formed steel drums and visual inspection of the quality of the surface finish. It was found that the Marformed components had the smallest range of strain values while the Spinformed components had the largest range.

A study on material selection for semiconductor die parts and on their modification and manufacture (반도체금형에서 부속부품의 재료선정 및 개선과 제작에 관한 연구)

  • Kim, Sei-hwan;Choi, Kye-kwang
    • Design & Manufacturing
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    • v.8 no.1
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    • pp.27-30
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    • 2014
  • Alloy tool steel such as SKD11 and SKD61 or high speed tool like SKH51 are used as materials for semiconductor dies. Cavities, curl blocks, pot blocks and housings are made from those materials. To make those parts from alloy tool steel or high speed tool, one utilizes discharge machining, and mechanical machining including machining center, milling, drilling, forming grinding and others. In the process of cutting machining and polishing, the die materials become unsuitable for machining owing to bubbles and foreign substances in them, which hinders production process. Therefore, this study focuses on die material selection criteria, and on analysis and comparison of material characteristics to help companies to solve their problems, make die manufacture less burdensome and extend die life.

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SPRAY DEPOSITION OF MECHANICALLY ALLOYED F/M ODS STEEL POWDER

  • SUK HOON KANG;CHANG-KYU RHEE;SANGHOON NOH;TAE KYU KIM
    • Archives of Metallurgy and Materials
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    • v.64 no.2
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    • pp.607-611
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    • 2019
  • Thermal/cold spray deposition were used for additive manufacture of oxide dispersion strengthened (ODS) steel layers. Mechanically alloyed F/M ODS steel powders (Fe(bal.)-10Cr-1Mo-0.25Ti-0.35Y2O3 in wt.%) were sprayed by a high velocity oxygen fuel (HVOF) and cold spray methods. HVOF, as a thermal method, was used for manufacturing a 1 mm-thick ODS steel layer with a ~95% density. The source to objective distance (SOD) and feeding rate were controlled to achieve sound manufacturing. Y2Ti2O7 nano-particles were preserved in the HVOF sprayed layer; however, unexpected Cr2O3 phases were frequently observed at the boundary area of the powders. A cold spray was used for manufacturing the Cr2O3-free layer and showed great feasibility. The density and yield of the cold spray were roughly 80% and 45%, respectively. The softening of ODS powders before the cold spray was conducted using a tube furnace of up to 1200℃. Microstructural characteristics of the cold sprayed layer were investigated by electron back-scattered diffraction (EBSD), the uniformity of deformation amount inside powders was observed.

Properties of Mortar Using Steel Slag Fine Aggregate (제강슬래그 잔골재를 사용한 모르타르 특성)

  • 조성현;한기석;박성우;권기주;오상윤;김진만
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.05a
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    • pp.217-222
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    • 2003
  • The steel slag, a by-product which is produced during the manufacture of steel by refining pig iron, is mainly used as road materials after aging it. It is necessary to age steel slag for long time in air because the reaction with water and free-CaO in steel slag could make the expansion of volume. This problem prevents steel slag from being used as aggregate for concrete. But steel slag used in this study was controled by an air-jet method which rapidly cools substance melted at a high temperature. Rapid cooling prevents from generation of free-CaO in steel slag. In this study, properties of steel slag manufactured by air-jet method and mortar used it were investigated. As results of this study, free-CaO contents were controled under 1%. Mortar used this steel slag demanded to lower water contents, higher compressive strength and lower drying shrinkage than the basic mortar in the same condition.

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Design and Manufacture of CFRP Pipe for Bicycle Frame (자전거 프레임용 CFRP 파이프 설계제작)

  • 이범성
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.6
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    • pp.130-137
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    • 2003
  • The pipe of CFRP for bicycle frame is designed and made for light weight of bicycle and then its suitability to bicycle frame is verified by comparing the other material i.e. steel, Cr-Mo steel, Al alloy pipe for bicycle frame. The pipe of CFRP is laminated to [0/$\pm$45]$_T$ and made by tape winding method and then its degree of light weight is evaluated by comparing the other pipes which is made by steel etc.