• Title/Summary/Keyword: Steel electrode

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Electrochemical Analysis on Flow-Accelerated Corrosion Behavior of SA106 Gr.C Steel in Alkaline Solution

  • Kim, Jun Hwan;Kim, In Sup;Chung, Han Sub
    • Corrosion Science and Technology
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    • v.2 no.1
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    • pp.41-46
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    • 2003
  • Flow-Accelerated Corrosion behavior concerning both activation and mass transfer process of SA106 Gr.C steel was studied using rotating cylinder electrode in room temperature alkaline solution by DC and AC electrochemical techniques. Passive film was tanned from pH 9.8 by step oxidation of ferrous product into hydroxyl compound. Corrosion potential shifted slightly upward with rotating velocity through the diffusion of cathodic species. Corrosion current density increased with rotating velocity in pH 6.98, while it soon saturated from 1000 rpm at above pH 9.8. On the other hand the limiting current increased with rotating speed regardless of pH values. It seems that activation process, which represents formation of passive film on the bare metal surface, controls the entire corrosion kinetics

Micro-electrochemical Characteristics of Sensitized 304 Stainless steel Using Micro-droplet cell Techniques (마이크로 드로플릿 셀 기법을 이용한 예민화 된 304 스테인리스강의 미세전기화학 특성)

  • Kim, Kyu-Seop;Lee, Jae-Bong
    • Corrosion Science and Technology
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    • v.9 no.6
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    • pp.300-309
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    • 2010
  • The influences of sensitization on localized corrosion resistance of 304 stainless steel, were investigated, using micro-dropletcell techniques. Micro-droplet cell allows one to align the micro-electrode to the desired spot of the working electrode and measure directly local current with the potentiodynamic polarization, linear polarization and a.c. impedance. Micro-electrochemical tests were carried out inside of the grain and on grain boundaries separately. It was found that sensitization decreased the pitting potential, increasing corrosion current density around grain boundaries. Galvanic current density was also measured between grain and grain boundaries.

Effect of some welding parameters on nugget size in electrical resistance spot welding

  • Savas, Omer
    • Steel and Composite Structures
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    • v.18 no.2
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    • pp.345-355
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    • 2015
  • In this study, the effects of weld parameters on nugget size and tensile-shear strength of welding joint in electrical resistance spot welding of galvanized DP 600 steel sheets having 1.2 mm were investigated. Taguchi design method has been employed to examine the effects of five parameters of welding current, electrode pressure, welding time, clamping time and holding time by using the $L_{27}(5^3)$ orthogonal array. Results showed that the most effective parameters on tensile shear strength and the nugget size ratio (hn/dn) were found as welding current and welding time, whereas electrode pressure, clamping time and holding time were less effective factors. Max. 545 MPa strength was obtained through proposed optimum conditions by Taguchi technique.

Optimization of Process Parameters for Dry Film Thickness to Achieve Superior Water-based Coating in Automotive Industries

  • Prasad, Pranay Kant;Singh, Abhinav Kr;Singh, Sandeep;Prasad, Shailesh Kumar;Pati, Sudhanshu Shekher
    • Corrosion Science and Technology
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    • v.21 no.2
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    • pp.121-129
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    • 2022
  • A study on water-based epoxy coated on mild steel using the electroplating method was conducted to optimize the process parameters for dry film thickness to achieve superior paint quality at optimal cost in an automotive plant. The regression model was used to adjust various parameters such as electrode voltage, bath temperature, processing time, non-volatile matter, and surface area to optimize the dry film thickness. The average dry film thickness computed using the model was in the range of 15 - 35 ㎛. The error in the computed dry film thickness with reference to the experimentally measured dry film thickness value was - 0.5809%, which was well within the acceptable limits of all paint shop standards. Our study showed that the dry film thickness on mild steel was more sensitive to electrode voltage and bath temperature than processing time. Further, the presence of non-volatile matter was found to have the maximum impact on dry film thickness.

A Exprimental Study on the Corrosion of Reinforcing Steel in a Coastal Concrete Structure due to the Attack of Chloride Ions (염분침투에 의한 해안 콘크리트 구조물의 철근부식에 관한 실험적 연구)

  • 안상섭;김은겸;신치범;조원일;이윤한
    • Proceedings of the Korea Concrete Institute Conference
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    • 1997.10a
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    • pp.263-268
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    • 1997
  • One of the principal causes of the deterioation of coastal concrete structures is the corrosion of reinforcing steel induced by the attack of chloride ions. An experimental study was performed to investigate the distribution of concentration of chloride ions in a coastal concrete structure and to measure the half-cell potential of embedded steel by using the copper-copper sulfate reference electrode. Quantitative analysis showed that the concentration of chloride ion in the aqueous phase near the surface of embedded steel exceeded a threshold value for corrosion, 0.05% by weight in concrete. The absolute value of half-cell potential at some members of embedded steel was measured to be higher than 350mV, indicating that the probability of corrosion is more than 90%. The prediction on corrosion based on the experimental measurements was confirmed by the observation of corrosion on the surface of steel bars in the concrete core taken out of the concrete structure.

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A study on the corrosion fatigue and cathodic protection of the welded zone between high tensile strength steel and general strength steel used for the shipbuilding (조선용 고장력강재와 보통강도강재간의 용접부위의 부식피로와 전기방식에 관한 연구)

  • 전대희;김원녕;이의호
    • Journal of Advanced Marine Engineering and Technology
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    • v.8 no.2
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    • pp.39-50
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    • 1984
  • The plane bending corrosion fatigue test was performed on the welded zone between SM58 steel plate and SM41 steel plate jointed with submerged arc welding in the air and in the natural sea water with various conditions. The main results obtained from the test are summarized as follows: 1) The welded zone of the steel plates has the lowest impact strength and the highest electrode potential, but the hardness was mediate of SM58 base and SM41 base. 2) The cathodic protection of the welded zone was also effective for the plane bending corrosion fatigue, and the optimum protection potential of the welded zone was -1,000 mV SCE. 3) The corrosion fatigue strength under the various stress conditions of the steel plate could be estimated and also the require safety factors on the design could be obtained from the plane bending fatigue limit diagram.

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A Study on Fume Formation Ratio on Flux Cored Arc Welding Process (플럭스 코어드 아크 용접 공정에서의 흄 형성량에 관한 연구)

  • Yoon, Chung-Sik;Paik, Nam-Won
    • Journal of Environmental Health Sciences
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    • v.25 no.3
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    • pp.108-112
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    • 1999
  • A study was conducted for the effects of input energy on fume formation ratios based on electrode(FFR$_{electrode}(g/kg_{electrode})),\;deposited\;metal(FFR_{weld}(g/kg_{weld}))\;and\;slag(FFR_{slag}(g/kg_{slag}))\;at\;CO_2$ flux cored arc welding on stainless steel. Experiments were run in well designed welding fume box. Six types of flux cored wires were used and three levels of current and voltages were given. The measured values of $FFR_{electrode},\;FFR_{weld},\;FFR_{slag}\;are\;7.90{\pm}1.47\;g/kg_{electrode},\;9.18{\pm}1.65\;g/kg_{\electrode},\;71.8{\pm}24.2\;g/kg_{slag}$ respectively. Fume formation ratios are not increased dramatically by input energy because of simultaneous increasing of melted electrodes, deposited metal and slag. The results indicate that the test of fume formation ratios in the research on production of low fume welding wire can be run at the fixed condition of input energy rather than various condition.

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Influence of the Density Gradient on the Current of the Electrode Immersed in the Non-uniform Plasma (플라즈마 삽입전극의 전류에 미치는 밀도 구배의 영향)

  • Hwang, Hui-Dong;Gu, Chi-Wuk;Chung, Kyung-Jae;Choe, Jae-Myung;Kim, Gon-Ho;Ko, Kwang-Cheol
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.24 no.6
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    • pp.504-509
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    • 2011
  • The conducting current of non-uniform plasma immersed electrode consists of ion current and secondary electron emission current caused by the impinging ion current. The ion current is determined by the ion dose passing through the sheath in front of electrode and the ion distribution in front of the electrode plays an important role in the secondary electron emission. The investigation of the distributed plasma and secondary electron effect on electrode ion current was carried out as the stainless steel electrode plugged with quartz tube was immersed in the inductively coupled Ar plasma using the antenna powered by 1 kw and the density profile was measured. After that, the negative voltage was applied by 1 kV~6 kV to measure the conduction current for the analysis of ion current.

Research for a comparison an analysis of grounding electrode in the Foundation of building (건축물기초 접지극의 비교 분석에 관한 연구)

  • Kim, Sung-Sam;Kim, Ju-Chan;Lee, Chung-Sik;Koh, Hee-Seog
    • Proceedings of the KIEE Conference
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    • 2005.07a
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    • pp.271-273
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    • 2005
  • In this paper, The experiment is performed for using reinforced building of foundation as a down conductor and a substitutional earth electrode. It is shown that earth resistance is influenced by mortar block resistance and concrete resistance more than the change of the resistance which is about steel reinforcing volume in all of the mortar block model and concrete block model.

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