• Title/Summary/Keyword: Steel Module Plate

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Bond Stress-Strain Predict Model with Inner Cover Thickness of Steel Wire Used in Void Deck Plate (중공 데크플레이트에 사용된 철선의 내부피복두께에 따른 부착응력-변형률 예측모델)

  • Kim, Hee-Hyeon;Choi, Chang-Sik
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.34 no.1
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    • pp.41-51
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    • 2018
  • In case of evaluating the bond stress of a void deck plate using a wire steel, there is no standard formula considering both the influence on the void and the type of the reinforcing bar. Therefore we proposed a model equation considered the bond characteristics of the void deck plate. A total of 46 specimens was carried out a direct pull-out test and the test variables were the presence of a void body, type of reinforcing bar, the inner cover thickness according to the location of reinforcing bars and bond region. As a result of the comparison between the steel bar and steel wire, the bond stress of the steel wire with the relative rib area of 0.071 is 4.5 ~ 28.58% lower than that of the steel bar with 0.092 and the bond stress reduction rate increases when the inner cover thickness is insufficient. In the case of the inner cover thickness of $1.7d_b$ and $2.7d_b$, the bond stress was reduced to 48.7 ~ 68.4%. In the inner cover thickness was $4.9d_b$ and $5.2d_b$, the bond stresses were equivalent to those of the solid specimens. It was confirmed that the average bond stress and strain were affected by the inner cover thickness. Therefore the predicted model for one module of the void deck plate is proposed and verified by considering the bond characteristics of the void deck plate.

Numerical and analytical study on initial stiffness of corrugated steel plate shear walls in modular construction

  • Deng, En-Feng;Zong, Liang;Ding, Yang
    • Steel and Composite Structures
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    • v.32 no.3
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    • pp.347-359
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    • 2019
  • Modular construction has been increasingly used for mid-to-high rise buildings attributable to the high construction speed, improved quality and low environmental pollution. The individual and repetitive room-sized module unit is usually fully finished in the factory and installed on-site to constitute an integrated construction. However, there is a lack of design guidance on modular structures. This paper mainly focuses on the evaluation of the initial stiffness of corrugated steel plate shears walls (CSPSWs) in container-like modular construction. A finite element model was firstly developed and verified against the existing cyclic tests. The theoretical formulas predicting the initial stiffness of CSPSWs were then derived. The accuracy of the theoretical formulas was verified by the related numerical and test results. Furthermore, parametric analysis was conducted and the influence of the geometrical parameters on the initial stiffness of CSPSWs was discussed and evaluated in detail. The present study provides practical design formulas and recommendations for CSPSWs in modular construction, which are useful to broaden the application of modular construction in high-rise buildings and seismic area.

Experimental research on vertical mechanical performance of embedded through-penetrating steel-concrete composite joint in high-temperature gas-cooled reactor pebble-bed module

  • Zhang, Peiyao;Guo, Quanquan;Pang, Sen;Sun, Yunlun;Chen, Yan
    • Nuclear Engineering and Technology
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    • v.54 no.1
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    • pp.357-373
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    • 2022
  • The high-temperature gas-cooled reactor pebble-bed module project is the first commercial Generation-IV NPP(Nuclear Power Plant) in China. A new joint is used for the vertical support of RPV(Reactor Pressure Vessel). The steel corbel is integrally embedded into the reactor-cabin wall through eight asymmetrically arranged pre-stressed high-strength bolts, achieving the different path transmission of shear force and moment. The vertical monotonic loading test of two specimens is conducted. The results show that the failure mode of the joint is bolt fracture. There is no prominent yield stage in the whole loading process. The stress of bolts is linearly distributed along the height of corbel at initial loading. As the load increases, the height of neutral axis of bolts gradually decreases. The upper and lower edges of the wall opening contact the corbel plate to restrict the rotation of the corbel. During the loading, the pre-stress of some bolts decreases. The increase of the pre-stress strength ratio of bolts has no noticeable effect on the structure stiffness, but it reduces the ultimate bearing capacity of the joint. A simplified calculation model for the elastic stage of the joint is established, and the estimation results are in good agreement with the experimental results.

The Development of Steel-plate Concrete Panels with Preplaced Lightweight Aggregates Concrete (프리플레이스트 경량골재 콘크리트를 사용한 합성형 구조모듈 제작 및 성능 평가)

  • Yoon, Jin Young;Kim, Jae Hong
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.5 no.1
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    • pp.21-28
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    • 2017
  • The steel-plate concrete(SC) is used in a form of module assembly construction in the outer wall of nuclear-power plant and LNG containment. Since the steel-plate concrete modules are generally manufactured from the plant, the weight of SC has significantly effect on the total construction cost in the aspect of shipment. Therefore, the use of lightweight aggregates concrete(LWAC), which fill the inside of SC module can be a solution. However, the amount of used lightweight aggregates(LWA) is limited in the use of current concrete mixing process due to the concrete quality problems and it also determines the allowable minimum density of LWAC. In this research, the preplaced casting method is applied because of increasing the volume fraction of LWA significantly, which results from the producing process of pre-packing the LWA in the formwork and filling the interstitial voids between LWA using cement paste grout. The density and compressive strength of selected preplaced LWAC were $1,600kg/m^3$ and 30MPa and it was applied for the mock-up specimens of SC panel. It was used for the 3-point bending test for evaluating its structural performance. The results show that the preplaced LWAC can reduce the density of concrete with the adequate mechanical and structural performance.

Guideline for Filling Performance of Concrete for Modular LNG Storage Tanks (모듈형 LNG 저장탱크용 콘크리트 충전성능 가이드라인 제시)

  • Lee, Dong Kyu;Lee, Keon Woo;Park, Gi Joon;Kim, Sung Wook;Park, Jung Jun;Kim, Young Jin;Choi, Myoung Sung
    • Journal of the Korean Society of Safety
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    • v.33 no.2
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    • pp.86-93
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    • 2018
  • Recently, the use of composite steel plate concrete structural modules filled with concrete between steel plates of complex internal structure, in which a large amount of studs are installed, is increasing in order to reduce the weight and to increase workability of structures such as LNG storage tanks. However, in Korea, there is no systematic criterion for evaluating the construction performance of composite steel plate concrete structural modules. Therefore, in this study, we propose a filling guideline of concrete for composite steel plate structural module. For this purpose, high filling performance concrete with general strength range was formulated and tested for filling ability and permeability for each formulation. Rheology analysis was performed to quantitatively evaluate the flow characteristics of concrete. The reliability of $T_{500}$ and plastic viscosity was evaluated to reflect the results of each test, and a guideline for high filling concrete satisfying the reliability of 0.9 or more was derived by reflecting the results of the study on the relationship between the $T_{500}$ and plastic viscosity. Through final fill-box test, filling performance was verified and guidelines were suggested.

Experimental Evaluation of New Seismic Connections between Rectangular Steel Tube Column and H-shaped Beam (각형강관 기둥-H형강 보 신형상 내진접합부의 실험적 평가)

  • Jin, Jooho;Kim, DooHwan;Kim, Hyunsook;Shin, Jinwon;Park, Kooyun;Lee, Kyungkoo
    • Journal of Korean Society of Steel Construction
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    • v.30 no.2
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    • pp.77-85
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    • 2018
  • A through diaphragm is often used to ensure their stiffness for moment-resisting connections using rectangular steel-tube column and H-shaped beam. The through-diaphragm connections, however, have some difficulties for their applicabilities to the field due to the complexity of the fabrication and construction processes. This study thus proposes a new modular system of steel structures assembled only using bolts without welding, by bringing a connection module composed of rectangular steel-tube column, H-shaped beam and oneway bolt onto the site. An experimental study to evaluate the seismic performance of the proposed connection details based on the new modular system is then conducted. The length and type of the inner reinforcement plate are considered as the primary design parameters, and the strength, stiffness, ductility and energy dissipation capability of the new connections are experimentally analyzed by comparison to those of conventional through diaphragm connections.

Improved Power Output by a Piezoelectric Cantilever after Addition of a Cylindrical Bar (원통 봉을 적용한 압전 캔틸레버의 성능 향상)

  • Lee, Youngjin;Kim, Seiki;Kim, Young-Deuk
    • Journal of the Korean Ceramic Society
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    • v.51 no.5
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    • pp.516-521
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    • 2014
  • This paper describes the development of a new piezoelectric unimorph cantilever structure intended to improve electrical output power, compared to a conventional cantilever. The proposed structure employs a cylindrical bar attached to one side of a steel plate, which is a significant factor in forced vibration mode. The feasibility of the proposed methodology was assessed experimentally and theoretically. The influence of three different types of bar material (i.e., stainless steel, silicon rubber, and urethane), and bar position, on the output voltage were examined and compared with those without the bar. The optimal position and material for the bar were identified through experimental and theoretical analyses. It appears that the electrical output power of the proposed cantilever is about 40% higher than that of a conventional unimorph cantilever.

Study on Hot Stamping of the Rotating Module Upper Plate for an Autonomous Vehicle Seat (자율주행 자동차용 전동회전시트 상부회전판의 핫스탬핑 성형에 관한 연구)

  • Yook, Hyung-sub;Pyun, Jong-Kweon;Suh, Chang-Hee;Oh, Sang-Gyun;Kwon, Tae-Ha;Kim, Byung-Ki;Park, Dong-Kyou
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.10
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    • pp.44-49
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    • 2021
  • Seats in autonomous vehicles must be able to rotate to fully utilize the interior space. Generally, ultra-high strength steel is used for the rotation module because it should have high strength and high rigidity. In addition, the rotating parts are difficult to form because they have complex shapes. In this study, the upper plate of the rotating module, whose complex shape makes it difficult to form, was formed by applying the hot stamping method. The drawing method and the form-drawing method, which are generally used to form components of complex shapes, were compared. We showed that the form-drawing method increased the degree of freedom of the material flow to improve the formability, thus enabling the forming of the plate. In addition, the die and blank shapes were found to be important factors in determining the success of the hot stamping. The validity of the analysis results was confirmed through forming analysis and experiments.

A Study for Stamping of Patchwork with Resistance Spot Weld (저항 점용접에 의한 실러 패치워크 적용 판재 프레스 성형 연구)

  • Lee, Gyeong-Min;Jung, Chan-Yeong;Song, Il-Jong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.8
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    • pp.25-31
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    • 2018
  • Recently, research on the development of lightweight vehicle bodies is increasing continuously as a response to fuel economy regulations. To reduce the weight of a vehicle body, a conventional steel plate has been substituted by light weight material with high specific strength and the jointing of multi-materials is generally applied. On the other hand, the customer's demand for safety and emotional quality in NVH (Noise, Vibration and Harshness) is becoming increasingly important. Therefore, a light weight with proper strength and NVH quality is needed. In the view of light weighting and NVH quality, the application of a vibration proof steel plate can be an effective solution but the formability of a sandwich panel is different with a conventional steel sheet. Therefore, careful analysis of formability is required. This study aims to characterize the formability of a sandwich high-strength steel plate. The high-strength steel plates of different thicknesses with resistance spot welding and sealer bonding were analyzed using forming limits diagram through a cup drawing test.

The Evaluation of flexure performance of SCP modules for LNG outer tank (LNG 외조탱크 적용을 위한 SCP 모듈의 휨성능 평가)

  • Park, Jung-Jun;Park, Gi-Joon;Kim, Sung-Wook;Kim, Eon;Shin, Dongkyu
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.1
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    • pp.447-455
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    • 2019
  • When constructing LNG storage structures using the cast-in-place method in extreme areas, the construction cost and time may be increased due to the poor working environments and conditions. Therefore, demand for modular energy storage tanks is increasing. In this study, we propose using an SCP module as an alternative for lighter-weight LNG storage tanks. The purpose of this study is to evaluate the feasibility of LNG storage outer tanks by performing bending tests on the thickness of composite steel plate concrete under field conditions. The loads on specimens with thicknesses of 100 mm and 200 mm were linearly increased to the design final loads of 413 kN and 822 kN, respectively. The slope was rapidly changed, and fracture occurred. The two test conditions showed linear behavior until the steel plate yielded, and after an extreme load behavior, sudden yielding of the steel plate yield occurred in the SCP bending test according to the INCA guidelines. The results satisfied the design flexural load and showed the possibility of using the specimens in a modular LNG outer tank. However, it is necessary to evaluate the structural performance of the SCP by performing compression and shear tests in future research.