• Title/Summary/Keyword: Steel Ball

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Construction of Precision Measurement Interferometer for Standard Ball Diameter (표준구직경 정밀측정 간섭계 제작)

  • Chang, Kyung-Ho;Lee, Yong-Jae;Suh, Ho-Suhng;Do, Jin-Yeol;Kang, Si-Hong
    • Journal of Sensor Science and Technology
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    • v.8 no.4
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    • pp.347-353
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    • 1999
  • We constructed an interferometer for precise measurement of the ball diameter, and measured the diameter of steel ball with a diameter of 78 mm. The interferometer was consisted of etalon to instal ball between two parallel plates and placed on the monolithic flexure to be moved parallel. The ball diameter was calculated from phase difference of one pair of signals interfered between the both sides of ball and two parallel plates, and the signals was observed by photodetectors with scanning the etalon. The results showed that the diameter of steel ball was 78.1893544 mm and measurement uncertainty of 29 nm in confidence level of 95.5%.

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Impurity Pick-Up for the Preparation of NiCuZn Ferrite Powder Using Ball Milling Process (NiCuZn Ferrite 분말제조에 있어서 Ball Mill 분쇄 공정 중에 혼입되는 불순물의 함량)

  • 고재천;류병환
    • Journal of the Korean Magnetics Society
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    • v.9 no.4
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    • pp.217-222
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    • 1999
  • The pick up impurity was studied for preparing the NiCuZn ferrite powder by a ball milling method that usually uses in the industrial ceramic process. The raw materials of NiO, CuO, ZnO, and $Fe_2O_3$ powder were weighted according to various spinel composition and mixed for 18 hrs by a wet ball milling method after that the slurry was followed by spray dried and calcined at $700^{\circ}C$ 3 hrs. The calcined NCZF powder was finally ball milled during 65 hrs as same method. The stainless steel ball and jar are used as mixing and milling equipment and the solid concentration of the slurry was 25 vol%. The impurities, stainless steel pickup, were effected by the composition of raw materials especially iron oxide, nickel oxide in the mixing process and by the rate of calcine of NiCuZn ferrite in final milling process. The empirical equation of stainless steel pickup was driven in the wet ball milling system. Finally, the composition of NiCuZn ferrite could be controlled by the empirical equation.

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A Study on the Wear Behavior of SPS5 Steel Surface-Treated by Induction Hardening Method (고주파 열처리에 따른 SPS5 강의 마모특성 변화에 대한 연구)

  • Kim, Min-Ho;Rhee, Kyong-Yop;Paik, Young-Nam;Hong, Jai-Sung;Ham, Young-Sam
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.10
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    • pp.74-79
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    • 2006
  • In this study, the tempering effect on the wear characteristics of induction-hardened SPS5 steel was investigated. For this purpose, three tempering conditions were applied to control the hardness of heat-treated SPS5 steel. Ball-on-disk wear tests have been performed using zircornia balls on the tempered specimens to determine the variation of wear characteristics. The results showed that friction coefficient decreased with increasing hardness for induction hardening conditions. This seems to occur because real contact area between specimen and mating ball was affected by the specimen hardness.

A study on the wear behavior of spring steel surface-treated by induction hardening method (고주파로 열처리된 스프링강의 마모특성)

  • Kim M.H.;Rhee K.Y.;Paik Y.N.;Oh T.Y.;Hong J.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.409-410
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    • 2006
  • In this study, the tempering effect on the wear characteristics of induction-hardened SPS5 steel was investigated. For this purpose, three tempering conditions were applied to control the hardness of heat-treated SPS5 steel. Ball-on-disk wear tests have been performed using zircornia balls on the tempered specimens to determine the variation of wear characteristics. The results showed that friction coefficient decreased with increasing hardness for induction hardening conditions. This seems to occur because real contact area between specimen and mating ball was affected by the specimen hardness.

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Study on the Recovery of Tin Oxide and Metallurgical Tin from the Waste Steel Ball for Barrel Plating (바렐도금용 폐Steel Ball로부터 산화주석 및 금속주석 회수에 관한 연구)

  • Kim, Dae Weon;Jang, Seong Tae
    • Journal of the Korean Ceramic Society
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    • v.49 no.6
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    • pp.505-510
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    • 2012
  • A study of the recovery of tin and nickel from steel ball scraps for barrel plating was carried out through a physical treatment, a leaching treatment, hydrogen reduction and an electrolysis experiment. The recovery of the iron component was over 95% by the physical treatment. We obtained tin oxide in the form of metastannic acid ($SnO_2{\cdot}xH_2O$) with impurities of less than 5% from the leaching treatment. We also recovered the high-purity metallurgical tin at a rate that exceeded 99.9% by the electrolysis of crude tin obtained from the hydrogen reduction of metastannic acid.

Protection effect of metal balls against high energy photon beams (고에너지 광자선에 대한 금속구의 차폐효과)

  • 강위생;강석종
    • Progress in Medical Physics
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    • v.9 no.3
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    • pp.137-141
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    • 1998
  • The purposes of this report are to evaluate whether lead ball and steel ball could be used as protective material of radiation and to acquire physical data of them for protecting 4-10 MV X-ray beams. Lead balls of diameter 2.0~2.5mm or steel balls of diameter 1.5~2.0 mm were filled in an acrylic box of uniform width. An MV radiograph of metal balls in a box were taken to ascertain uniformity of ball distribution in the box. Average density of metal ball and linear attenuation coefficient of metal balls for 4~10 MV X -rays were measured. At the time of measurement of linear attenuation coefficient, Farmer ionization chamber was used and to minimize the scatter effect, distance between the ball and the ionization chamber was 70 cm and field size was 5.5cm${\times}$5.5cm. For comparison, same parameters of lead and steel plates were measured. The distribution of metal balls was uniform in the box. The density of a mixture of lead-air was 6.93g/cm$^3$, 0.611 times density of lead, and the density of a mixture of steel-air was 4.75g/cm$^3$, 0.604 times density of steel. Half-value layers of a mixture of lead-air were 1.89 cm for 4 MV X-ray, 2.07 cm for 6 MV X-ray and 2.16 cm for 10 MV X-ray, and approximately 1.64 times of HVL of lead plate. Half-value layers of a mixture of steel-air were 3.24 cm for 4 MV X-ray, 3.70 cm for 6 MV X-ray and 4.15 cm for 10 MV X-ray, and approximately 1.65 times of HVL of lead plate. Metal balls can be used because they could be distributed evenly. Average densities of mixtures of lead-air and steel-air were 6.93g/cm$^3$, 4.75g/cm$^3$ respectively and approximately 1.65 times of densities of lead and steel. Product of density and HVL for a mixture of metal-air are same as the metal.

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Improvement of Blast Efficiency by Correlation Analysis of Impella Blast and Steel Balls for Surface Treatment of Steel Bridges (강교 보수도장의 표면처리를 위한 임펠라 블라스트와 스틸볼의 상관관계 분석을 통한 블라스트 효율 향상)

  • Chang, Byoung Ha;Jang, Dong Wook;Seo, Myoung Kook;Lee, Ho Yeon;Park, Jae Hyun
    • Journal of Drive and Control
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    • v.19 no.1
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    • pp.8-15
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    • 2022
  • The demand for the re-painting of steel bridges is increasing, but surface treatment is still centered on human resources for on-site re-painting processes. Worker safety accidents continue to occur because the work is performed in a narrow space. Recently, PS balls with excellent surface treatment have been used for blasting, but the working environment is poor due to the large amount of dust generated. In this study, an effective surface treatment method using impeller blasting equipment was developed. The correlation between steel ball size, impeller rotation speed, and exposure time was studied to optimize the efficiency of the surface treatment.

Effect of Ball End Mill Cutting Environments on Machinability of Hardened Tool Steel (볼 엔드밀 가공환경 조건이 고경도 강재의 절삭 특성에 미치는 영향)

  • 이영주;원시태;허장회;박동순
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.245-250
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    • 2003
  • This research conducted milling tests to study effects of cutting environment conditions of ball end mills on the characteristics of hard milling process. KP4 steels and STD11 heat treated steels were used as the workpiece and WC-Co ball end mill tools with TiAIN coated were utilized in the cutting tests. Dry cutting without coolant and semi-dry cutting using botanical oil coolant were conducted and MQL (Minimum Quantity Lubricant) device was used to spray coolant. Cutting forces, tool wear and surface roughness were measured in the cutting tests. Results showed that dry cutting of KP4 and hardened STD11 specimens produced better surface quality and wear performance than MQL spray cutting did.

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Effect of Ball End Mill Cutting Environments on Machinability of Hardened Tool Steel (볼 엔드밀 가공환경 조건이 고경도 강재의 절삭 특성에 미치는 영향)

  • 이영주;원시태
    • Transactions of Materials Processing
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    • v.13 no.1
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    • pp.45-52
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    • 2004
  • This research conducted milling tests to study effects of cutting environment conditions of ball end mills on the characteristics of hard milling process. KP4 steels and STD11 heat treated steels were used as the workpiece and WC-Co ball end mill tools with TiAlN coated were utilized in the cutting tests. Dry cutting without coolant and semi-dry cutting using botanical oil coolant were conducted and MQL(Minimum Quantity Lubricant) device was used to spray coolant. Cutting forces, tool wear and surface roughness were measured in the cutting tests. Results showed that dry cutting of KP4 and hardened STD11 specimens produced better surface quality and wear performance than MQL spray cutting did.

The Effect of Ball End Mill Cutting Environments on High Speed Machinability of Hardened Tool Steel (볼 엔드밀 가공환경조건이 고경도 강재의 고속절삭특성에 미치는 영향)

  • Lee Y. J.;Won S. T.;Hur J. H.;Park D. S.;Kim E. S.;Kim K. P.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.238-244
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    • 2004
  • This research conducted milling tests to study effects of cutting environment conditions of ball end milts on the characteristics of high speed milling cutting process. KP4 steels and STD11 heat treated steels were used as the workpiece and WC-Co ball end mill tools with TiAIN coated were utilized in the cutting tests. Dry cutting without coolant and semidry cutting using botanical oil coolant by the MQL(Minimum Quantity Lubricant) device were conducted. Cutting forces, tool wear and surface roughness were measured in the cutting tests. Results showed that MQL spray cutting of KP4 and hardened STD11 specimens produced better surface quality and wear performance than dry cutting did.

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