• Title/Summary/Keyword: Steam-Methanol Reforming

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Studies on Activity and Characteristics of CuO/ZnO/TiO2 Catalysts for Methanol Steam Reforming (메탄올 수증기 개질반응을 위한 CuO/ZnO/TiO2계 촉매의 활성 및 특성에 관한 연구)

  • Koh, Hyoung-Lim;Kim, Tae-Won;Lee, Jihn-Koo;Kim, Kyung-Lim
    • Applied Chemistry for Engineering
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    • v.9 no.7
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    • pp.956-960
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    • 1998
  • Cu-Zn and Cu-Zn-Ti catalysts for the steam reforming of methanol were prepared. This reaction was carried out at atmospheric pressure, $250^{\circ}C$, steam/methanol molar ratio 1.5, and contact time 0.1 g-cat.hr/mL-feed. In case of the catalyst with 3 mol% of $TiO_2$, the activity was superior to that of catalysts without $TiO_2$. The reaction products were mainly hydrogen and carbon dioxide. It was found that catalytic activity was not related to specific surface area but affected by metallic copper area which was measured by $N_2O$ decomposition and increased with the addition of $TiO_2$ content. XPS and XRD showed that the oxidation state of zinc was not changed during reaction, but oxidation states of copper existed in Cu(0) or Cu(I).

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Characteristics of Methanol-O2 Catalytic Burner according to Oxidant Supply Method (산화제 공급 방법에 따른 메탄올-산소 촉매연소기 특성)

  • JI, HYUNJIN;LEE, JUNGHUN;CHOI, EUNYEONG;YANG, SUNGHO
    • Journal of Hydrogen and New Energy
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    • v.31 no.1
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    • pp.82-88
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    • 2020
  • Recently, a fuel reforming plant for supplying high purity hydrogen has been studied to increase the operation time of underwater weapon systems. Since steam reforming is an endothermic reaction, it is necessary to continuously supply heat to the reactor. A fuel reforming plant needs a methanol-O2 catalytic burner to obtain heat and supply heat to the reformer. In this study, two types of designs of a catalytic burner are presented and the results are analyzed through the experiments. The design of the catalytic burner is divided into that the O2 supply direction is perpendicular to the methanol flow direction (Design 1) and the same as the methanol flow direction (Design 2). In case of Design 1, backfire and flame combustion occurred in the mixing space in front of the catalyst, and in the absence of the mixing space, combustion reaction occurred only in a part of the catalyst. For above reasons, Design 1 could not increase the exhaust gas temperature to 750℃. In Design 2, no flashback and flame combustion were observed, the exhaust gas could be maintained up to 750℃. However, the O2 distributor was exposed to high temperatures, resulting in thermal damage.

Steam Reforming of Methanol for the Production of Hydrogen (수소제조를 위한 메탄올의 수증기 개질반응)

  • Kim, Sang-Chai;Jung, Chan-Hong;Yu, Eui-Yeon
    • Applied Chemistry for Engineering
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    • v.7 no.2
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    • pp.261-268
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    • 1996
  • Various $Cu/SiO_2$ catalysts with copper concentration ranging from 0 to 50wt% were prepared by kneading method for the steam reforming of methanol. These catalysts were calcined at temperatures in the range of $400^{\circ}C{\sim}900^{\circ}C$ and then reduced in a $H_2$ atmosphere in the range of $150^{\circ}C{\sim}350^{\circ}C$. Steam reforming of methanol was carried out at atmospheric pressure over a temperature range of $200^{\circ}C{\sim}400^{\circ}C$, steam/methanol molar ratio of 0.4~1.6 and W/F of 3~25 g.-cat.hr./mol. Characterization of the catalysts was studied using IR, BET and XRD. Using copper nitrate as a precursor for catalysts, pH in the preparation of catalysts had a great effect on the catalytic activity, but pH in the preparation of catalysts, calcination temperature, and reducing temperature in $H_2$ atmosphere had no effect on the product distribution. Optimum copper concentration, calcination temperature and reducing temperature were 40wt%, $700^{\circ}C$ and $300^{\circ}C$, respective)y. Reaction temperature for maximum $H_2$ production was $275^{\circ}C$, and the formation of methane which lowered quantity and quality of $H_2$ would be inhibited below $275^{\circ}C$. $Cu^{\circ}-Cu_2O$ might be active species in $Cu/SiO_2$ catalyst.

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First-Principle Calculation Study of Cu Adsorption on X-doped (X=Ru, P, Si) 𝛾-Al2O3 (X-doped (X=Ru, P, Si) 𝛾-Al2O3 상의 Cu 흡착 제일원리 계산 연구)

  • LEE, EUNHYE;JI, HYUNJIN;CHOI, EUNYEONG;LEE, JUNGHUN;CHO, JANGHYEON
    • Journal of Hydrogen and New Energy
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    • v.33 no.1
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    • pp.105-112
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    • 2022
  • Copper (Cu)-based catalysts have been widely used in a methanol steam reforming (MSR) reaction for hydrogen production for air-independent propulsion (AIP) applications and their good catalytic activities have attracted much attention. However, the agglomeration of the catalytic active site Cu causes deteriorating the catalytic performance and suppression of Cu agglomeration is a crucial issue in the AIP applications that the MSR system is typically operated at 250-300℃ for a long time. R. Sakai et al. recently showed a computational study on the anchoring effect that reduces an agglomeration of active sites by doping in a supporter. In order to present the anchoring effect on 𝛾-Al2O3 supported Cu-based catalysts, in this study, the adsorption energies of Cu on X-doped (X=ruthenium, phosphorus, silicon) 𝛾-Al2O3 were calculated and Cu adsorption energy decreased due to a change of the electronic structure originated from doping, thereby proving the anchoring effect.

Performance of a Molten Carbonate Fuel Cell With Direct Internal Reforming of Methanol (메탄올 내부개질형 용융탄산염 연료전지의 성능)

  • Ha, Myeong Ju;Yoon, Sung Pil;Han, Jonghee;Lim, Tae-Hoon;Kim, Woo Sik;Nam, Suk Woo
    • Clean Technology
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    • v.26 no.4
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    • pp.329-335
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    • 2020
  • Methanol synthesized from renewable hydrogen and captured CO2 has recently attracted great interest as a sustainable energy carrier for large-scale renewable energy storage. In this study, molten carbonate fuel cell's performance was investigated with the direct conversion of methanol into syngas inside the anode chamber of the cell. The internal reforming of methanol may significantly improve system efficiency since the heat generated from the electrochemical reaction can be used directly for the endothermic reforming reaction. The porous Ni-10 wt%Cr anode was sufficient for the methanol steam reforming reaction under the fuel cell operating condition. The direct supply of methanol into the anode chamber resulted in somewhat lower cell performance, especially at high current density. Recycling of the product gas into the anode gas inlet significantly improved the cell performance. The analysis based on material balance revealed that, with increasing current density and gas recycling ratio, the methanol steam reforming reaction rate likewise increased. A methanol conversion more significant than 90% was achieved with gas recycling. The results showed the feasibility of electricity and syngas co-production using the molten carbonate fuel cell. Further research is needed to optimize the fuel cell operating conditions for simultaneous production of electricity and syngas, considering both material and energy balances in the fuel cell.

Fabrication and Performance Evaluation of MEMS Methanol Reformer for Micro Fuel Cells (마이크로 연료전지용 MEMS 메탄올 개질기의 가공과 성능시험)

  • Kim, Tae-Gyu;Kwon, Se-Jin
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.30 no.12 s.255
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    • pp.1196-1202
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    • 2006
  • A MEMS methanol reformer was fabricated and its performance was evaluated in the present study. Catalytic steam reforming of methanol was selected because the process had been widely applied in macro scale reformers. Conventional Cu/ZnO catalyst that was prepared by co-precipitation method to give the highest coating quality was used. The reactor structure was made by bonding three layers of glass wafers. The internal structure of the wafer was fabricated by the wet-etching process that resulted in a high aspect ratio. The internal surface of the reactor was coated by catalyst and individual wafers were fusion-bonded to form the reactor structure. The internal volume of the microfabricated reactor was $0.3cm^3$ and the reactor produced exhaust gas with hydrogen concentration at 73%. The production rate of hydrogen was 4.16 ml/hr that could generate power of 350 mW in a typical PEM fuel cell.

Start-up Strategy of Multi-Stage Burner for Methanol Fuel Reforming Plant (메탄올 연료 개질 플랜트의 다단연소기 시동 전략)

  • JI, HYUNJIN;BAIK, KYUNGDON;YANG, SUNGHO;JUNG, SEUNGKYO
    • Journal of Hydrogen and New Energy
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    • v.30 no.3
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    • pp.201-208
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    • 2019
  • Recently, a fuel reforming plant for supplying high purity hydrogen is being applied to submarines. Since steam reforming is an endothermic reaction, it is necessary to continuously supply heat to the reactor. A fuel reforming plant for a submarine needs a multi-stage burner (MSB) to acquire heat and convert the combustion gas to $CO_2+H_2O$. The MSB has problems that the combustion imbalance occurs during start-up due to the temperature restriction of the combustion gas. This problems can be solved by burning $H_2O$ together with fuel and $O_2$. In this study, the simulation results of MSB were analyzed to determine the optimum flow rate of $H_2O$ supplied to the 6-stage burner. When the flow rate of $H_2O$ was low, combustion was concentrated on the burner#6 in comparison with the burner#1-#5. This combustion concentration improved as the supply amount of $H_2O$ increased. As a results, it was necessary to supply at least 4.9 kmol/h of $H_2O$ (per 1 kmol/h of fuel) to burner#1 in order to maintain the combustion gas temperature of each stage at $750^{\circ}C$ and to convert the final stage burner gas composition to $CO_2+H_2O$.

Experimental Study of Hydrogen and Syngas Production over Ni/Ce-ZrO2/Al2O3 Catalysts with Additives (Ni/Ce-ZrO2/Al2O3 촉매의 첨가제에 따른 수소 및 합성가스 생성에 대한 실험적 연구)

  • Cho, Wonjun;Yu, Hyejin;Mo, Yonggi;Ahn, Whaseung
    • Journal of Hydrogen and New Energy
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    • v.25 no.2
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    • pp.105-113
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    • 2014
  • Performance tests on $Ni/Ce-ZrO_2/Al_2O_3$ catalysts with additives (MgO, $La_2O_3$) were investigated in the combined reforming processes (SCR, ATR, TRM) in order to produce hydrogen and carbon monoxide (it is called "syngas".). The catalyst characterization was conducted using the BET surface analyzer, X-ray diffraction (XRD), SEM, TPR and TGA. The combined reforming process was developed to adjust the syngas ratio depending on the synthetic fuel (methanol, DME and GTL) manufacturing processes. Ni-based catalysts supported on alumina has been generally recommended as a combined reforming reaction catalyst. It was found that both free NiO and complexed NiO species were responsible for the catalytic activity in the combined reforming of methane conversion, and the $Ce-ZrO_2$ binary support employed had improved the oxygen storage capacity and thermal stability. The additives, MgO and $La_2O_3$, also seemed to play an important role to prevent the formation of the carbon deposition over the catalysts. The experimental results were compared with the equilibrium data using a commercial simulation tool (PRO/II).

A Numerical Study on Mass Transfer and Methanol Conversion Efficiency According to Porosity and Temperature Change of Curved Channel Methanol-Steam Reformer (곡유로 메탄올-수증기 개질기 공극률 및 온도 변화에 따른 물질 전달 및 메탄올 전환율에 대한 수치해석적 연구)

  • Seong, Hong Seok;Lee, Chung Ho;Suh, Jeong Se
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.40 no.11
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    • pp.745-753
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    • 2016
  • Micro methanol-steam reformer for fuel cell can effectively produce hydrogen as reforming response to steam takes place in low temperature (less than $250^{\circ}C$). This study conducted numerical research on this reformer. First, study set wall temperature of the reformer at 100, 140, 180 and $220^{\circ}C$ while methanol conversion efficiency was set in 0, 0.072, 3.83 and 46.51% respectively. Then, porosity of catalyst was set in 0.1, 0.35, 0.6 and 0.85 and although there was no significant difference in methanol conversion efficiency, values of pressure drop were 4645.97, 59.50, 5.12 and 0.45 kPa respectively. This study verified that methanol-steam reformer rarely responds under the temperature of $180^{\circ}C$ and porosity does not have much effect on methanol conversion efficiency if the fluid flowing through reformer lowers activation energy by sufficiently contacting reformer.