• Title/Summary/Keyword: Steam temperature process

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Chemically enhanced steam cleaning for the control of ceramic membrane fouling caused by manganese and humic acid (망간과 휴믹산에 의한 세라믹 막 오염의 제어를 위한 약품 스팀세정의 적용)

  • An, Sun-A;Park, Cheol-Gyu;Lee, Jin-San;Kim, Han-Seung
    • Journal of Korean Society of Water and Wastewater
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    • v.35 no.6
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    • pp.425-436
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    • 2021
  • In this study, chemically enhanced steam cleaning(CESC) was applied as a novel and efficient method for the control of organic and inorganic fouling in ceramic membrane filtration. The constant filtration regression model and the resistance in series model(RISM) were used to investigate the membrane fouling mechanisms. For total filtration, the coefficient of determination(R2) with an approximate value of 1 was obtained in the intermediate blocking model which is considered as the dominant contamination mechanism. In addition, most of the coefficient values showed similar values and this means that the complex fouling was formed during the filtration period. In the RISM, R c/R f increased about 4.37 times in chemically enhanced steam cleaning compared to physical backwashing, which implies that the internal fouling resistance was converted to cake layer resistance, so that the membrane fouling hardly to be removed by physical backwashing could be efficiently removed by chemically enhanced steam cleaning. The results of flux recovery rate showed that high-temperature steam may loosen the structure of the membrane cake layer due to the increase in diffusivity and solubility of chemicals and finally enhance the cleaning effect. As a consequence, it is expected that chemically enhanced steam cleaning can drastically improve the efficiency of membrane filtration process when the characteristics of the foulant are identified.

Optimal Energy Costs based on Improving Retort Process In Food Canning Manufacturing

  • Saredchapan, Supawut;Chaikla, Amphawan;Masuchun, Ruedee;Trisuwannawat, Thanit;Julsereewong, Prasit
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.2309-2312
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    • 2003
  • This paper presents the minimization of the energy costs based on energy saving for industrial retort process of canned food. The approved proposed method is related the optimal steam or hot water flow control to achieve desired temperature of retort process. The smooth response and zero steady state error can be also achieved. The performances of the proposed control technique were observed using a small tuna canned food plant in Thailand as an illustrative example. The experimental results are given to support the saving in energy costs and some benefits of the proposed technique.

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A Study on Ammonia Formation with Nitrogen Impurity at a Natural Gas Steam Reforming Catalytic Process (소량의 질소를 포함한 천연가스 수증기 개질 반응에서 GHSV 변화에 따른 암모니아 생성 반응에 관한 연구)

  • KIM, CHUL-MIN;PARK, SANG-HYOUN;LEE, JUHAN;LEE, SANGYONG
    • Transactions of the Korean hydrogen and new energy society
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    • v.30 no.6
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    • pp.601-607
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    • 2019
  • Ammonia would be formed in natural gas containing small amount of nitrogen reforming process in the process natural gas, which might damage the Pt catalyst and Prox catalyst. In the article, the effect of nitrogen contents on the formation of ammonia in the reforming process has been studied. In the experiments, Ru based and Ni based catalysts were used and the concentration of ammonia in the reformate gas at various gas hourly space velocity was measured. Experimental result shows that relatively higher ammonia concentration was measured with Ru based catalyst than with Ni based catalyst. It also shows that the concentration of ammonia increased rapidly after most of the methane converted into hydrogen. Based on the experimental results to reduce ammonia concentration it might be better to finish methane conversion at the exit position of the reforming reactor to minimize the contact time of catalyst and nitrogen with high concentration of hydrogen.

Manufacturing 2.25Cr-1Mo Steel In Hot Rolling Strip Mill (2.25% Cr-1%Mo 합금계 열연강판 제조기술)

  • 노태훈
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.390-398
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    • 1999
  • The thermomechanical control process(in hot rolling strip mill) was employed to produce 2.25Cr-1Mo steel, which is to be construction material for the steam generator for power plant. Although the Conventional processes has been the primary means of producing the 2.25Cr-1Mo steel, an alternative method was used to meet the specification of ASTM heat treatment for A387-22-Classl using autotempering after coiling in hot rolling strip mill. The microstructures, tensile properties at various temperatures, and creep-rupture properties have been investigated to compare the properties with those of materials produced by the conventional process and to certify the application of the thermomechanical control process to an actual process of manufacturing 2.25-Cr-1Mo steel, this in turn, will reduce the cost of the process. About 14 to 34% glanular bainite (remainder proetectoid ferrite) formed in a coil, and this variety of volume fraction stems from the different cooling rates, which varies with position of the coil after coiling. Tensile testing from room temperature to 700$^{\circ}C$ indicated that strength increases with test temperature showing peaks at around 600$^{\circ}C$. Creep-rupture properties have been being investigated at the temperature of 500$^{\circ}C$ with 27.5, 32kg/$\textrm{mm}^2$ loads and have showed no rupture for over 1000 hours.

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Thermo-mechanical stress analysis of feed-water valves in nuclear power plants

  • Li, Wen-qing;Zhao, Lei;Yue, Yang;Wu, Jia-yi;Jin, Zhi-jiang;Qian, Jin-yuan
    • Nuclear Engineering and Technology
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    • v.54 no.3
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    • pp.849-859
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    • 2022
  • Feed-water valves (FWVs) are used to regulate the flow rate of water entering steam generators, which are very important devices in nuclear power plants. Due to the working environment of relatively high pressure and temperature, there is strength failure problem of valve body in some cases. Based on the thermo-fluid-solid coupling model, the valve body stress of the feed-water valve in the opening process is investigated. The flow field characteristics inside the valve and temperature change of the valve body with time are studied. The stress analysis of the valve body is carried out considering mechanical stress and thermal stress comprehensively. The results show that the area with relatively high-velocity area moves gradually from the bottom of the cross section to the top of the cross section with the increase of the opening degree. The whole valve body reaches the same temperature of 250 ℃ at the time of 1894 s. The maximum stress of the valve body meets the design requirements by stress assessment. This work can be referred for the design of FWVs and other similar valves.

Numerical Analysis of Integrated Fuel Processing System Considering Thermo-Chemical Energy Balance (열/화학적 에너지 평형을 고려한 통합 연료 개질 시스템의 수치적 연구)

  • Noh, Junghun;Jung, Hye-Mi;Jung, Un-Ho;Yoon, Wang-Lai;Um, Sukkee
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.111.1-111.1
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    • 2010
  • This paper focuses on a systematic configuration of steam reforming fuel processor, particularly designed for small and medium sized hydrogen production application. In a typical integration of the fuel processor, there exist significant temperature gradients over the entire system which has negative effect on both catalyst life-time and system performance. Also, the volumetric inefficiency should be avoided to obtain the possible compactness for the commercial purpose. In the present work, the computational analysis will be performed to gain the fundamental insight on the transport phenomena and chemical reactions in the reformer consisting of preheating, steam reforming (SR), and water gas shift (WGS) reaction beds in the flow direction. Also, the fuel processing system includes a top-fired burner providing necessary thermal energy for endothermic catalytic reactor. A fully two-dimensional numerical modeling for a integrated fuel processing system is introduced for in-depth analysis of the heat and mass transport phenomena based on surface kinetics and catalytic process. In the model, water gas shift reaction and decomposition reaction were assumed to be at equilibrium. A kinetic model was developed and then computational results were compared with the experimental data available in the literature. Finally, the case study was done by considering the key parameters, i.e. steam to carbon (S/C) ratio and temperature. The computer-aided models developed in this study can be greatly utilized for the design of advanced fast-paced compact fuel processors research.

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Thermal Performance Analysis of Combined Power Plant Using Coal Gas - Development of the Steady-state Model - (석탄가스를 사용하는 복합발전 플랜트의 열성능 해석 -정상상태 성능해석 모델 개발-)

  • 김종진;박명호;안달홍;김남호;송규소;김종영
    • Journal of Energy Engineering
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    • v.5 no.1
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    • pp.8-18
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    • 1996
  • As a part of comprehensive IGCC process simulation, the thermal performance analysis was performed for coal gas firing combined power plant. The combined cycle analyzed consisted of il Texaco gasifier and a low temperature gas cleanup system for the gasification block and a GE 7FA gas turbine, a HRSG and steam turbine for the power block. A steady state simulator called ASPEN(Advanced System for Process Engineering) code was used to simulate IGCC processes. Composed IGCC configuration included air integration between ASU and gas turbine and steam integration between gasifier, gas clean up and steam turbine. The results showed 20% increase in terms of gas turbine power output(MWe) comparing with natural gas case based on same heat input. The results were compared with other study results which Bechtel Canada Inc. performed for Nova Scotia power plant in 1991 and the consistency was identified within two studies. As a result, the analysing method used in this study is verified as a sound tool for commercial IGCC process evaluation.

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Post-operating Techniques for Non-toping Vulconization Process of Electric Cable Sheath in Autoclave (Autoclave를 이용한 전선피복용 고무의 무테이핑 가황공정시 후처리 운전기술)

  • Kim, Duk-Joon;Choi, Sang-Soon;Kim, Tae-Ho
    • Elastomers and Composites
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    • v.33 no.2
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    • pp.103-109
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    • 1998
  • The determination method of successful operation conditions to control the temperature and pressure in autoclave after non-taping vulcanization process was represented. Heat and mass balances were constructed to predict the mass flow rates of air, steam, and condensed water into or from autoclave when the temperature and pressure in the autoclave were to be controlled in the desired profiles. The balance equations were solved by appropriate mathematics, and the solution was applied to an autoclave system where the temperature and pressure were linearly decreased. The resulting solutions were illustrated in graphs.

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Development of a Metal Cladding with Protective SiC Composites and the Characteristics on High temperature Oxidation (SiC 복합체 보호막 금속 피복관의 개발 및 고온산화 특성 분석)

  • Noh, Seonho;Lee, Dong-hee;Park, Kwangheon
    • Journal of the Korean institute of surface engineering
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    • v.48 no.5
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    • pp.218-226
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    • 2015
  • The goal of this study is to investigate a metal cladding that contains SiC composites as a protective layer and analysis the characteristics of the specimens on high temperature oxidation To make SiC composites, the current process needs a high temperature (about $1100^{\circ}C$) for the infiltration of fixing materials such as SiC. To improve this situation, we need a low temperature process. In this study, we developed a low temperature process for making SiC composites on the metal layer, and we have made two kinds: cladding with protective SiC composites made by polycarbosilane(PCS), and a PCS filling method using supercritical carbon dioxide. A corrosion test at $1200^{\circ}C$ in a mixed steam and Ar atmosphere was performed on these specimens. The result show that the cladding with protective SiC composites have excellent oxidation suprression rates. This study can be said to have developed new metal cladding with enhanced durability by using SiC composite as protective films of metal cladding instead of simple coating film.

Effect of Process Gas and Burner Gas Temperature on Reaction and Thermal Deformation Characteristics in a Steam Reformer (증기 개질기의 반응 및 열변형 특성에 미치는 공정가스와 버너가스 온도의 영향)

  • Han, Jun Hee;Kim, Ji Yoon;Lee, Jung Hee;Lee, Seong Hyuk
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.9
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    • pp.126-132
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    • 2016
  • This study numerically investigates the characteristics of chemical reactions and thermal deformation in a steam reformer. These phenomena are significantly affected by the high-temperature burner gas and the process gas conditions. Because the high temperature of the burner gas ranges from 800 to 1000 K, the reformer tubes undergo substantial thermal deformation, eventually resulting in structural failure. Thus, it is necessary to understand the characteristics of the reaction and thermal deformation under the operating conditions to evaluate the reformer tubes for sustainable, stable operation. Extensive numerical simulations were carried out using commercial CFD code (ANSYS FLUENT/MECHANICA Ver. 13.0) while considering three-dimensional turbulent flows and combined heat transfer including conduction, convection, and radiation. Structural analysis considering conjugated heat transfer between solid tubes and fluid flows was conducted using the Fluid-Solid Interaction (FSI) method. The results show that when the injection temperature of the process gas and burner gas decreased, the hydrogen production rate decreased significantly, and thermal deformation decreased by at least 15 to 20%.