• Title/Summary/Keyword: Standard Gear

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A Study on the Modeling of Helical Gear using Automatic Design Program (자동설계 프로그램을 이용한 헬리컬 기어 모델링에 관한 연구)

  • 김민주;이승수;박정보;전언찬
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.591-594
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    • 2002
  • In this study, we develop automatic design program, which create 3D model of spur gear and helical gear used VisualLISP and create helical gear in the CATIA using 2D profile of gear. This model become the standard models which give not only in itself mold information but also compare processed product with measuring date. Spur gear require mathematical examination of involute curve and trocoidal fillet curve. Automatic design program, which have a mathematical development create the profile of spur gear.

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Comparative Study of the Manufacturing Cost and Productivity of Spiral and Straight Bevel Gear (스파이럴과 스트레이트 베벨기어 가공 시 비용 및 생산성 비교연구)

  • Park, Chang-Seop;Yang, Yan-Seok;Kim, Su-Jin
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.2
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    • pp.275-280
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    • 2013
  • The tractor front axle has the lower standard for noise and vibration relatively and it increase the possibility to develop of the alternative straight bevel gear of the expensive spiral bevel gear. The purpose of this paper is to compare of the spiral vs. the straight bevel gear manufacturing process. The manufacturing cost and productivity are compared after the spiral bevel gear of the tractor front axle is replaced of to the straight bevel gear. If spiral bevel gear is replaced to straight bevel gear, the cost is reduce 4.6% and productivity is increase 18%.

A Study of Algorithm on the Freefrom Curve Gear (자유곡선 기어의 창성 알고리즘에 관한 연구)

  • 최종근
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.5
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    • pp.96-101
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    • 1999
  • This study suggests an algorithm for tooth profile generation of free from curve involute gear, a special gear of which the pitch line is a free curve instead of a circular one. For the first, a methodology for calculation of the tooth curve is developed and formulated Then the formulated algorithm, is programmed for manufacturing and verified by computer graphics. Next the calculated results as changed in to NC codes to apply to wire electric discharge machine(WEDM). Finally, the machined gear is examined in engagement with a standard involute gear.

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A Development of Tooth Profile Modification for Spur Gear (스퍼기어의 치형수정 프로그램의 개발)

  • Hwang, Jin-Young;Hwang, Sung-Wook;Kim, Tae-Wan;Cho, Yong-Joo
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.05a
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    • pp.259-266
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    • 2002
  • The basic concept of 'tooth profile modification' is to change a part of the involute profile to reduce the load in that area and appropriate profile modifications can help gears to run quietly and resist scoring, pitting and tooth breakage. In this study, the modification of tooth profile to make a smooth transmission of the normal loads in spur gears has been developed. The modified tooth profile has been determined by the total deflection at contact points. We use the AGMA Standard to design basic gear profile, We also developed a gear design Program using tooth profile modification

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Strength Design Evaluation of the Multi-range Transmission (다단 변속기의 강도설계 검증)

  • Kong, M.G.;Song, C.K.;Kim, Y.D.
    • Journal of Power System Engineering
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    • v.15 no.3
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    • pp.12-17
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    • 2011
  • Gears are useful for power transmission due to excellent power transmission performance, low cost, and compactness. In addition, gears have constant speed ratio, compact structure, and excellent efficiency. In order to transmit higher power, the new multi-range transmission requires gears which have greater strength than the existing transmission. This study evaluates stability and durability through gear analysis of the multi-range transmission in commercial vehicles using ROMAX-DESIGNER program. Also, strength design evaluation is carried out by the analysis results which are compared with gear strength theory of AGMA standard. Bending stress and contact stress on gears are lower than their allowable stresses. Therefore, we can evaluate the safety of the gear strength design in multi-range transmission.

Development of Spur Gear Design Software using Tooth Profile Modification (치형수정 기술을 이용한 스퍼기어설계 소프트웨어의 개발)

  • Kim, Tae-Wan;Hwang, Jin-Yeong;Jo, Yong-Ju
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.10
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    • pp.202-211
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    • 2002
  • The basic concept of 'tooth profile modification' to change a part of the involute profile to reduce the load in that area and appropriate profile modifications can help gears to run quietly and resist scoring, pitting and tooth breakage. In this study, the modification of tooth profile to make a smooth transmission of the normal loads in spur gears has been developed. The modified tooth profile has been determined by the total deflection at contact points. We use the AGMA Standard to design basic gear profile. We also developed a gear design program using tooth profile modification.

The Experimental Investigation of the Spherical Involute Bevel Gear (구형 인볼루트 베벨기어에 대한 실험적 연구)

  • 정동현;이형우;박노길
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.2
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    • pp.105-113
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    • 2000
  • For exact spherical involute bevel gear, serveral researchers had developed the mathematical models. The solid models of straight bevel gears are obtained and inspected to avoid interference by computer graphics. Furthermore, A gearbox is assembled by spherical involute bevel gears, which are manufactured by CNC machine. The transmission errors in the tooth mesh are measured by Laser sensor, are compared with the AGMA standard. This gearbox is found to be ranked AGMA Q10(JIS 3)

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The effect of addendum modification on bearing load in marine reduction gears (박용함속치차장치에서 전위가 베어링하중에 미치는 영향)

  • 민우홍
    • Journal of Advanced Marine Engineering and Technology
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    • v.8 no.2
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    • pp.74-80
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    • 1984
  • In the reduction gears for marine propulsion engine such as turbine or high speed diesel engine, the standard involute double helical gears are generally used. However the addendum modification gear can be used in the reduction gear as it has flexibility for gear design on the tooth strength, scoring and operating noise. In this case, the determination of gear shaft bearing load is difficult by the alternation of operating pressure angle. In this paper, the formulas of bearing load according to the arrangements of the reduction gears are derived and the diagrams of operating pressure angle according to the modification coefficient are presented.

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A Study on the Development of the Gear Design Program by using Auto_LISP (Auto_LISP을 이용한 기어설계 프로그램 개발에 관한 연구)

  • 조규종;김종석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.422-427
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    • 2000
  • Gear design carried in former type determined a few variables like module, pressure angle, helix angle. After investigating repeatedly results obtained through stress analysis and making a determination an optimal shape, but its design process was not only complex but also difficult to get a precise profile curve from operating by hand. In this study, rotating shape of gear profile curves were generated automatically with standard spur gear, equivalent helical gear, shifted gear & pinion by using developed program which is Auto_LISP language supported in Auto-CAD. Output tooth profile by using CAE program is applied as Preprocessor for stress analysis in each contact points. This program which can be determined rapidly an optimal shape of gear will be successfully supported for Small & Medium companies designing and manufacturing gears by using Auto-CAD.

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Research on the technical development by the CAD/CAM System (CAD/CAM시스템을 이용한 기술개발에 대한 연구 (워엄기어 개발을 중심으로))

  • Jeong, Seon-Mo
    • Journal of the Korean Society for Precision Engineering
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    • v.3 no.3
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    • pp.40-71
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    • 1986
  • By developing a computer program for the systematic design of worm gears, the design formulae and tables of AGMA, JGMA, BS and DIN are analized and compared. The computer program can be used on micro-computers. According to the input data of the reduction ratio, the center distance. the driving torque and the material as design parameters, the program calculate the most efficient worm gear dimension. The variation of the design parameters and other empirical coefficients in case of resulting an inadequate design gear dimension can be easily modified throuth the way of interactive method between the user and the monitoring system of computer. A proposal of the standardization of worm gears was made in which a standard module according to the DIN 323 standard series number was applied. For the more exact and effective calculation of the stress concentration and the deformation of gear teeth, a computer program using the boundary element method is also developed. Even the strength of the special gear shape such as Niemann's "Cavex" gear can be calculated in a short CPU-time. The most effort of this study has been layed on the developing a computer program for the correction of a tooth profile and face width which is most important design factor for an exact and wide teeth contacts under loads, especially by great and wide gears. For this purpose were investigated the tooth stiffness, the mesh interferences and the kinematics and the dynamics of gear mesh. The deflection and the deformation of the gear shaft due to the loads acting on gear and shaft were aslo considered. Some examples have shown the sufficient good status of teeth contact in which the correction of the tooth profile and face width were accomplished due to the calculated results.d results.

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