• 제목/요약/키워드: Stamping

검색결과 507건 처리시간 0.025초

핫 프레스 포밍을 위한 고열전도성 금형에 대한 연구 (Tough High Thermal-Conductivity Tool Steel for Hot Press Forming)

  • 금종원;박옥조;홍석무
    • 한국기계가공학회지
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    • 제15권3호
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    • pp.130-134
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    • 2016
  • Due to the need for advanced technologies in the automotive industry, the demand for lighter and safer vehicles has increased. Even though various nonferrous metals, like Aluminum, Magnesium and also Carbon Fiber Reinforced Plastic (CFRP), have been implemented in the automotive industry, a lot of technical research and development is still focused on ferrous metals. In particular, the market volume of High Strength Steel (HSS) parts and Ultra High Strength Steel (UHSS) by hot press forming parts has expanded significantly in all countries' automotive industries. A new tool steel, High Thermal-Conductivity Tool Steel (HTCS), for stamping punches and dies has been developed and introduced by Rovalma Company (Spain), and it is able to support better productivity and quality during hot press forming. The HTCS punches and dies could help to reduce cycle time due to their high thermal conductivity, one of the major factors in hot press forming operation. In this study, test dies were manufactured in order to verify the high thermal conductivity of HTCS material compared to SKD6. In addition, thermal deformation was inspected after the heating and cooling process of hot press forming. After heating and cooling, the test dies were measured by a 3D scanner and compared with the original geometry. The results showed that the thermal deformation and distortion were very small even though the cooling time was reduced by 2 seconds.

박판재의 스프링백 해석(I)-잔류 변형율에 근거한 해석모델 (Analysis of Springback of Sheet Metal(I): Analytical Model Based on the Residual Differential Strain)

  • 이재호;김동우;손성만;이문용;문영훈
    • 소성∙가공
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    • 제16권7호
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    • pp.509-515
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    • 2007
  • As the springback of sheet metal during unloading may cause deviation from a desired shape, accurate prediction of springback is essential for the design of sheet stamping operations. When considering the case of a sheet metal being bent to radius $\rho$ that is such that the maximum stress induced exceed the elastic limit of the material, plastic strain in the outer surface will occur and the material will take a permanent set: but since, on removing the bending moment, the recovery of the material is not uniform across the thickness, springback will occur and the radius $\rho$ will not be maintained. Furthermore, when a tensile load being applied to each end of specimen, the tensile stress due to bending is increased and the compressive stress is decreased or cancelled and eventually the whole specimen may be in varying degree of tension. On the removal of the applied load the specimen loses its elastic strain by contracting around the contour of the block, the radius $\rho$ will be determined by the residual differential strain. Therefore in this study the springback is analytically estimated by the residual differential strains between upper and lower surfaces of greatest radius after elastic recovery, and a springback model based on the bending moment is also analytically derived for comparison purpose.

자동차 산업에서 뿌리기술의 중요성 및 최신 용접/접합 기술 (Importance of Fundamental Manufacturing Technology in the Automotive Industry and the State of the Art Welding and Joining Technology)

  • 장인성;조용준;박현성;소득영
    • Journal of Welding and Joining
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    • 제34권1호
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    • pp.21-25
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    • 2016
  • The automotive vehicle is made through the following processes such as press shop, welding shop, paint shop, and general assembly. Among them, the most important process to determine the quality of the car body is the welding process. Generally, more than 400 pressed panels are welded to make BIW (Body In White) by using the RSW (Resistance Spot Welding) and GMAW (Gas Metal Arc Welding). Recently, as the needs of light-weight material due to the $CO_2$ emission issue and fuel efficiency, new joining technologies for aluminum, CFRP (Carbon Fiber Reinforced Plastic) and etc. are needed. Aluminum parts are assembled by the spot welding, clinching, and SPR (Self Piercing Rivet) and friction stir welding process. Structural adhesive boning is another main joining method for light-weight materials. For example, one piece aluminum shock absorber housing part is made by die casting process and is assembled with conventional steel part by SPR and adhesive bond. Another way to reduce the amount of the car body weight is to use AHSS (Advanced High Strength Steel) panel including hot stamping boron alloyed steel. As the new materials are introduced to car body joining, productivity and quality have become more critical. Productivity improvement technology and adaptive welding control are essential technology for the future manufacturing environment.

전자계약서비스의 문제점과 해결방안 (A Study on the Adoption of Electronic Contract Service)

  • 최석범;김태환;김인경;김재학;박선영;윤영림
    • 무역상무연구
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    • 제34권
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    • pp.157-185
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    • 2007
  • The purpose of this thesis is to contribute to the activation of e-contract service for one stop e-trade by analyzing the problems and its solutions in e-contract service at home and abroad. In order to achieve the purpose of this thesis, case studies are done on e-contract service providers such as CECTRUST service of NTT DATA in Japan and HanCM.com of Haansoft in Korea and user companies such as Taisei Corporation using CECTRUST service and Hyundai Card using HanCM.com. The problems in the e-contract service are the lack of e-contract service providers, rare publicity of e-contract service, limited use of e-contract service at only home, higher pricing for e-contract service, short time management of e-contract documents by service providers, no application of newly developed security technology to e-contract service, unsatisfaction of requirements of e-contract service provider as trusted third party, absence of lower pricing e-contract service by service provider, authorizing key error in electronic signature under recognized authentication system in case of fail in renewal of digital certificate and reproduction of digital certificate. The solutions of these problems are the upbringing of e-contract service providers, broad publicity of e-contract service, development of e-contract service on a global basis, establishment of lower pricing for e-contract service, long time management of e-contract documents by service providers, application of newly developed security technology such as bio technology to e-contract service, satisfaction of requirements of e-contract service provider as trusted third party by designation of recognized e-document repository, development of lower e-contract service by way of application service provider(ASP), introduction of time stamping of e-contract document and signature key value. The limitation of this thesis is that the problems and its solutions could not meet with the broad recognition as they are conferred by intuition because of few e-contract service provider.

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$ CO_2$레이저 합체박판 용접부의 기계적 물성평가 (Evaluation of Mechanical Properties of Welded Metal in Tailored Steel Sheet Welded by $ CO_2$ Laser)

  • 구본영;금영탁
    • 한국정밀공학회지
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    • 제18권4호
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    • pp.142-150
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    • 2001
  • Automotive manufactures have taken more interests in tailored sheet metals for improving the rigidity, weight reduction, crash durability, and cost savings so that their application to auto-bodies has been increased. However, since the tailored sheet metals do not behave like un-welded sheet metals in press forming operations, the stamping engineers no longer rely only on conventional forming techniques. Futhermore, there is no clear understanding of the characteristics of welded metal which influence the overall press formability of tailored sheet metals. Recently, the computer simulations are prevailing for the evaluation of the formability. Unfortunately, the mechanical property of tailored sheet metal has to be quantitatively defined in the simulation. In this study, the analytical equations are formulated in order to find the mechanical properties of the welded metal in the tailored sheet metal welded by co$_2$laser. Based on force distribution assumption, the constitutive behavior of the welded metal is investigated using uniaxial tensile test results of base metals and tailored sheet metal. Then, the strength coefficient, work-hardening exponent, and plastic strain ratio of laser-welded metal are calculate from those of base metals and tailored sheet metal. In addition, the existence of weld defects in the welded metal is indirectly detected by examining the slop of strength coefficient of the welded metal.

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링크모션 펀치프레스의 다이나믹 발란싱 (Dynamic Balancing in a Link Motion Punch Press)

  • 서진성
    • 한국소음진동공학회논문집
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    • 제17권5호
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    • pp.415-426
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    • 2007
  • 링크모션 펀치프레스는 많은 링크들이 서로 연결되어 있으며 각각의 링크는 고속에서 구속 운동을 수행한다. 그 결과 동적 불평형 힘과 모멘트가 프레스의 메인프레임으로 전달되며 원하지 않는 진동을 수반한다. 이로 인하여 생산성과 정확한 스탬핑 작업의 저하를 초래한다. 이 논문은 기구학 및 동역학 분석에 기초하여 링크모션 펀치프레스의 다이나믹 언발란스를 저감하는 효과적인 방법을 제시한다. 그리고 디자인 변화가 필요할 때마다 메커니즘의 모델 구성을 자동화하기 위한 디자인 변수 방식을 소개한다. 질량, 질량관성모멘트, 질량중심 등의 링크들의 관성 성질을 얻기 위하여 3차원 캐드 소프트웨어를 활용하였다. 메커니즘의 기구학적, 동역학적 거동에 주요한 영향을 미치는 일부 링크들의 디자인을 변화시킬 때 얻을 수 있는 다양한 조합에 대하여 동역학 시뮬레이션을 수행하였다.

국제은행관습상 Surrender B/L의 한계성에 관한 연구 (The Limitations against the Use of Surrender B/L under the International Banking Practice)

  • 서정두
    • 무역상무연구
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    • 제69권
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    • pp.201-220
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    • 2016
  • A bill of lading is a document which is signed by the carrier or his agent acknowledging that the goods have been shipped on board a named vessel bound for the destination and stating the terms on which the goods so received are to be carried. Therefore, the bill of lading is a document of title enabling the holder to obtain credit from banks before the arrival of the goods, for the transfer of the bill of lading can operate as a pledge of the goods themselves. In the other words the bill of lading creates a privity between its holder and the carrier as if the contract was made. A bill of lading, for obtaining credit from banks, must appear to indicate the carrier's name and signature, the "shipped on board" notation, the port of loading and unloading stated in the sales contract and the credit. Data in the bill of lading, when read in context with the sales contract, the credit, the bill of lading itself and international standard banking practice, need not be identical to, but must not conflict with, data in that bill of lading, any other stipulated document, the sales contract or the credit. The surrender bill of lading, stamping "surrendered" on the original bill of lading by request of the shipper, is not recognized the legal effectiveness as a document of title by the statutory law and court. The surrender bill of lading may increase the risk of impossibility of payment to the holder. Therefore, the surrender bill of lading should be used restrictively between the credible parties and suggested to avoid in the other cases.

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MSC 명세에 기반한 병렬 프로그램의 프로세스 간 테스팅 (Inter-Process Testing of Parallel Programs based on Message Sequence Charts Specifications)

  • 배현섭;정인상;김현수;권용래;정영식;이병선
    • 한국정보과학회논문지:소프트웨어및응용
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    • 제27권2호
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    • pp.108-119
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    • 2000
  • 병렬 프로그램 테스팅을 위한 기존의 연구는 대부분 프로그램 수행 중에 얻어진 이벤트 트레이스(event trace)를 바탕으로 재수행성을 보장하는데 중점을 두고 있다. 반면에 개발과정에서 만들어진 요구/설계 명세로부터 테스팅을 위한 이벤트 시퀀스를 생성하는 방법에 대한 연구는 빈약한 실정이다. 이 논문에서는 통신 소프트웨어 개발 분야에서 광범위하게 사용되는 메시지 순차도(MSC)로부터 병렬 프로그램의 모듈 테스팅을 위한 이벤트 시퀀스를 생성하는 방법을 제시한다. 명세로부터 이벤트 시퀀스를 생성하기 위해서는 명세 내에 묵시적으로 포함되어 있는 이벤트들과 그들 간의 선후관계를 파악해야 한다. 이를 위해서 이 연구에서는 프로그램 수행 중에 이벤트들의 발생 순서를 결정하기 위해 사용해오던 논리시간 벡터(logical time stamp)를 MSC 명세에 적용함으로써 이벤트 간의 선후관계를 추출한다. 또한 이를 바탕으로 이벤트 시퀀스를 자동 생성하는 방법을 제시하고 전화 통화 예제를 사용해서 제시한 방법의 효용성을 보인다.

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프레스 금형 마모에 대한 음-초음파 신호 특성 분석 (Characterization of Acousto-ultrasonic Signals for Stamping Tool Wear)

  • 김용연
    • 한국소음진동공학회논문집
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    • 제19권4호
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    • pp.386-392
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    • 2009
  • This paper reports on the research which investigates acoustic signals acquired in progressive compressing, hole blanking, shearing and burr compacting process. The work piece is the head pin of the electric connector, whose raw material is the preformed steel bar. An acoustic sensor was set on the bed of hydraulic press. Because the acquired signals include the dynamic characteristics generated for all the processes, it is required to investigate signal characteristics corresponding to unit process. The corresponding dynamic characteristics to the respective process were first studied by analyzing the signals respectively acquired from compressing, blanking and compacting process. The combined signals were then periodically analyzed from the grinding to the grinding in the sound frequency domain and in the ultrasonic wave. The frequency of around 9 kHz in the sound frequency domain was much correlated to the tool wear. The characteristic frequency in the acoustic emission domain between 100 kHz and 500 kHz was not only clearly observed right after tool grinding but its amplitude was also related to the wear. The frequency amplitudes of 160 kHz and 320 kHz were big enough to be classified by the noise. The noise amplitudes are getting bigger, and their energy was much bigger as coming to the next regrinding. The signal analysis was based on the real time data and its frequency spectrum by Fourier Transform. As a result, the acousto-ultrasonic signals were much related to the tool wear progression.

유한요소법을 이용한 드로우비드 저항력 예측모델 개발 및 성형공정에의 적용 (Simulation-based Prediction Model of Draw-bead Restraining Force and Its Application to Sheet Metal Forming Process)

  • 배기현;송정한;허훈;김세호;박성호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 제5회 박판성형 SYMPOSIUM
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    • pp.55-60
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    • 2006
  • Draw-bead is applied to control the material flow in a stamping process and improve the product quality by controlling the draw-bead restraining force (DBRF). Actual die design depends mostly on the trial-and-error method without calculating the optimum DBRF. Die design with the predicted value of DBRF can be utilized at the tryout stage effectively reducing the cost of the product development. For the prediction of DBRF, a simulation-based prediction model of the circular draw-bead is developed using the Box-Behnken design with selected shape parameters such as the bead height, the shoulder radius and the sheet thickness. The value of DBRF obtained from each design case by analysis is approximated by a second order regression equation. This equation can be utilized to the calculation of the restraining force and the determination of the draw-bead shape as a prediction model. For the evaluation of the prediction model, the optimum design of DBRF in sheet metal forming is carried out using response surface methodology. The suitable type of the draw-bead is suggested based on the optimum values of DBRF. The prediction model of the circular draw-bead proposes the design method of the draw-bead shape. The present procedure provides a guideline in the tool design stage for sheet metal forming to reduce the cost of the product development.

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