• Title/Summary/Keyword: Stainless steel heat exchanger

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Design of type 316L stainless steel 700 ℃ high-temperature piping

  • Hyeong-Yeon Lee;Hyeonil Kim;Jaehyuk Eoh
    • Nuclear Engineering and Technology
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    • v.55 no.10
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    • pp.3581-3590
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    • 2023
  • High-temperature design evaluations were conducted on Type 316L stainless steel piping for a 700 ℃ large-capacity thermal energy storage verification test loop (TESET) under construction at KAERI. The hot leg piping with sodium coolant at 700 ℃ connects the main components of the loop heater, hot storage tank, and air-to-sodium heat exchanger. Currently, the design rules of ASME B31.1 and RCC-MRx provide design procedures for high-temperature piping in the creep range for Type 316L stainless steel. However, the design material properties around 700 ℃ are not available in those rules. Therefore, a number of material tests, including creep tests at various temperatures, were conducted to determine the insufficient material properties and relevant design coefficients so that high-temperature design on the 700 ℃ piping may be possible. It was shown that Type 316L stainless steel can be used in a 700 ℃ high-temperature piping system of Generation IV reactor systems or a renewable energy systems, such as thermal energy storage systems, for a limited operation time.

A Numerical Study on Performance of Air-to-Air Plastic Plate Heat Exchanger

  • Chung, Min-Ho;Yoo, Seong-Yeon;Han, Kyu-Hyun;Yoon, Hong-Ik;Kang, Hyoung-Chul
    • International Journal of Air-Conditioning and Refrigeration
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    • v.17 no.2
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    • pp.52-60
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    • 2009
  • The purpose of this research is to develop high efficiency plastic plate heat exchangers which can be substituted for conventional aluminum plate heat exchangers. Four simulation models of plastic plate heat exchangers are designed and simulated: that is, flat plate type, turbulent promoter type, corrugate type and dimple type heat exchanger. The flat plate type is designed as the reference model in order to evaluate how much thermal performance increases. The turbulent promoter type is fabricated with cylindrical-type vortex generators and rib-type turbulent promoters. The corrugate type is obtained from the conventional stainless steel compact heat exchangers, which are called the herringbone-type compact heat exchangers. The dimple type has a number of dimples on its surface. In this study, the flow and heat transfer characteristics of the plastic plate heat exchanger are investigated using numerical simulation and compared with experimental results. Numerical simulation is carried out using the FLUENT code. The flows are assumed as a three-dimensional, incompressible and turbulent model. The computational analysis and experimental results both show that the friction coefficient and Nu number is highest in the corrugate type. The tendency of numerical simulation results is in good agreement with that of the experimental results.

Experimental Study on the Characteristics of Heat and Mass Transfer on the Teflon Coated Tubes (테프론 코팅 전열관 표면으로의 열 및 물질 전달 특성에 관한 실험적 연구)

  • Lee, Jang-Ho;Kim, Hyeong-Dae;Kim, Jung-Bae;Kim, Moo-Hwan
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.8
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    • pp.1051-1060
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    • 2003
  • The heat and mass transfer on two kinds of tube surfaces (bare stainless steel tube and Teflon coated tube) in steam-air mixture flow are experimentally studied to obtain design data for the heat exchanger of the latent heat recovery from flue gas. In the test section, 3-tubes are horizontally installed, and steam-air mixture is vertically flowed from the top to the bottom. The pitch between tubes is 67mm, the out-diameter of tube is 25.4mm, and the thickness is 1.2mm ; blockage factor (cross sectional tube area over the cross sectional area of the test section) is about 0.38. All of sensors and measurement systems (RTD, pressure sensor, flow-meter, relative humidity sensor, etc.) are calibrated with certificated standard sensors and the uncertainty for the heat transfer measurement is surveyed to have the uncertainty within 7%. As experimental results, overall heat transfer coefficient of the Teflon (FEP) coated tube is degraded about 20% compared to bare stainless tube. The degradation of overall heat transfer coefficient of Teflon coated tube comes from the additional heat transfer resistance due to Teflon coating. Its magnitude of heat transfer resistance is comparable to the in-tube heat transfer resistance. Nusselt and Sherwood numbers on Teflon (FEP) coated surface and bare stainless steel surface are discussed in detail with the contact angles of the condensate.

A collapse Stress Analysis of a Heat Exchanger Subjected to External Pressure in a Nuclear Power Plant

  • Kwon, Jae-Do;Lee, Choon-Yeol;Woo, Seung-Wan
    • Journal of Mechanical Science and Technology
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    • v.14 no.11
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    • pp.1216-1224
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    • 2000
  • The collapse pressure of tubes is determined experimentally by Tschoepe and Maison for various materials with different geometries. The results are compared with those obtained by ASME Codes UG-31 and UG-28. A collage pressure is the pressure required for the incipient yielding stress of the tubes with and without ovality. This collapse pressure is compared with the experimental results by Tschoepe and Maison. The present investigation is towards finding the collapse pressure required to bring the entire wall of tubes into a state of plastic flow for the pipes, with ovality and without ovality. This collapse pressure is compared with the collapse pressure obtained through experiments in the present investigation. The experimental results are compared with the pressure obtained by FEM(finite element methods). The FEM results are then compared with results obtained through an approximate plastic analysis of the strain hardening material, SA312-TP304 stainless steel. The structural integrity evaluation is performed for the heat exchanger used in an actual nuclear power plant by using various methods described in this paper. The results obtained by the various analyses and the FEM are discussed. consequently, the paper is oriented towards an actual design purpose of d heat exchanger in an industrial environment, rather than for the purpose of an academic research project investigation.

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A Fundamentals Study on Heat Exchanger using Deep Ocean Water: Effects of Material on Heat Transfer Performance (심층수 이용 열교환기 개발을 위한 기초연구: 열교환기 재질이 열교환기 성능에 미치는 영향)

  • Kwon, Jeong-Tae;Lee, Chang-Kyung;Huh, Cheol;Cho, Meang-Ik;Kim, Ki-Young;Kwon, Young-Chul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.10
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    • pp.4658-4664
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    • 2013
  • This paper presents the effects of the tube materials on the heat transfer performance of double-tube heat exchangers for the development of heat exchangers using deep sea water. Heat exchangers made of titanium, aluminum. stainless steel, iron, copper, and aluminum with carbon black 0.015mm and 0.15mm coating were tested. Also, the heat transfer rate of each heat exchanger was calculated by using EES program. The calculated values were compared with the experimental ones, and the deviations were less than 10%. From the above experiment and analysis, aluminum with carbon black 15 coating can be considered the most promising candidate for the replacement of titanium heat exchanger.

A Fundamentals study on Heat Exchanger using Deep Ocean Water: Effects of Corrosion on Heat Transfer Performance (심층수 이용 열교환기 개발을 위한 기초연구: 열교환기 부식이 열교환기 성능에 미치는 영향)

  • Kwon, Young-Chul;Lee, Seok-Hyun;Huh, Cheol;Cho, Meang-Ik;Lee, Chang-Kyung;Kwon, Jeong-Tae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.11
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    • pp.5377-5384
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    • 2013
  • This paper presents the effects of the tube materials and corrosion on the heat transfer performance of double-tube heat exchangers for the development of heat exchangers using deep sea water. Heat exchangers made of titanium, aluminum. stainless steel, iron, copper, and aluminum with electro-deposition coatings(Carbon black_$15{\mu}m$, Carbon black_$150{\mu}m$) were tested. Also, the heat transfer rate of each heat exchanger was calculated by using EES program. For the acceleration of corrosion by sea water, the temperature of sea water $70^{\circ}C$ and the concentration of salt 3.5% were considered. And the specimens were immersed in sea water during 6 weeks. From the above experiment and analysis, aluminum with electro-deposition coating(Carbon black_$150{\mu}m$) can be considered the most promising candidate for the replacement of titanium heat exchanger.

An Experimental Study on the heat transfer characteristics and performance of storage tanks with mantle heat exchanger (맨틀형 축열조의 열전달 성능 및 특성에 관한 실험적 연구)

  • Kang, Y.H.;Kwak, H.Y.;Yoon, H.G.;Yoo, C.G.;Yoon, H.S.;Chun, W.G.
    • Journal of the Korean Solar Energy Society
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    • v.21 no.1
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    • pp.61-69
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    • 2001
  • The heat transfer characteristics of horizontal and vertical mantle heat storage tanks are studied in order to replace the tank-coil heat exchanger for application in thermosyphon solar water heaters. In this study, 5 mantle storage tanks with different geometric shape are manufactured into stainless steel and each tank is tested. For the test, The inlet flow rate of the heat transfer fluid is maintained 1.2 lpm consistently. The heat transfer fluid temperature through the mantle is $70{\pm}1^{\circ}C$. The temperatures of 26 points included the ambient temperature are measured at every one minute. The measured data are used to calculate the overall heat transfer coefficient(UA) using the LMTD(Log Mean Temperature Difference) method and it is used on the analysis of the heat transfer characteristics to search for optimum arrangement.

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Evaluation by Rocket Combustor of C/C Composite Cooled Structure for Combined-cycle Engine

  • Takegoshi, Masao;Ono, Fumiei;Ueda, Shuichi;Saito, Toshihito;Hayasaka, Osamu
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.03a
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    • pp.804-809
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    • 2008
  • In this study, the cooling performance of a C/C composite material structure with metallic cooling tubes fixed by elastic force without chemical bonding was evaluated experimentally using combustion gas in a rocket combustor. The C/C composite chamber was covered by a stainless steel outer shell to maintain its airtightness. Gaseous hydrogen as a fuel and gaseous oxygen as an oxidizer were used for the heating test. The surface of these C/C composites was maintained below 1500 K when the combustion gas temperature was about 2900 K and heat flux to the combustion chamber wall was about 9 $MW/m^2$. No thermal damage was observed on the stainless steel tubes which were in contact with the C/C composite materials. Results of the heating test showed that such a metallic-tube-cooled C/C composite structure is able to control the surface temperature as a cooling structure(also as a heat exchanger), as well as indicating the possibility of reducing the amount of the coolant even if the thermal load to the engine is high. Thus, application of the metallic-tube-cooled C/C composite structure to reusable engines such as a rocket-ramjet combined cycle engine is expected.

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Performance Analysis of Ground Heat Exchanger in Combined Well and Open-Closed Loops Geothermal (CWG) System (밀폐형과 개방형이 결합된 복합지열시스템의 지중열교환기 성능 분석)

  • Park, Youngyun;Song, Jae-Yong;Lee, Geun-Chun;Kim, Ki-Joon;Mok, Jong-Koo;Park, Yu-Chul
    • Journal of Soil and Groundwater Environment
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    • v.22 no.5
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    • pp.23-29
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    • 2017
  • This study was conducted to evaluate performance of geothermal heat exchanger (GHE) in the combined well and open-closed loops geothermal (CWG) systems. The CWG systems were designed to combine open loop geothermal heat pumps and closed loop geothermal heat pumps for high energy efficiency. GHE of the CWG systems could be installed at pumping wells for agricultural usage. To get optimal heat exchange capacity of GHE of the CWG systems, 4 GHEs with various materials and apertures were tested at laboratory scale. Polyethylene (PE) and stainless steel (STS) were selected as GHE materials. The maximum heat exchange capacity of GHEs were estimated to be in the range of 33.0~104 kcal/min. The heat exchange capacity of STS GHEs was 2.4~3.2 times higher than that of PE GHE. The optimal cross section area of GHE and flow rate of circulating water of GHE were estimated to be $2,500mm^2$ and 113 L/min, respectively. For more complicated GHE of the CWG systems, it is necessary to evaluate GHEs at various scales.

Nondestructive Examination of Ferromagnetic Tube Using Magnetic Saturation Eddy Current Technique (자기포화 와전류기법에 의한 자성 튜브 비파괴검사)

  • Lee, Hee-Jong;Cho, Chan-Hee;Song, Seok-Yoon;Jee, Dong-Hyun;Jung, Jee-Hong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.5
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    • pp.407-415
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    • 2008
  • The tubes in heat exchanger are typically made from copper alloy, stainless steel, carbon steel, titanium alloy material. type-439 ferritic stainless steel is ferromagnetic material, and furnish higher heat transfer rates than austenitic stainless steels and higher resistance to corrosion-induced flaws. Ferritic stainless steel can typically be found in low-pressure(LP) feedwater heaters and moisture separator reheaters(MSRs). LP feedwater heaters generally utilize thin wall type-439 stainless steel tubing, whereas MSRs typically employ a heavier wall tubing with integral fins. Service-induced damage can occur on the OD(outside diameter) surface of type-439 ferritic stainless steel tubing which is employed for MSRs tubing, and the most typical damage mechanism is vibration-induced tube-to-TSP(tube support plate) wear and fatigue cracking. The wear has been reported that occurs mainly on the OD surface. Accordingly, in this study, we have evaluated the flaw sizing capability of magnetic saturation eddy current technique using magnetic saturation probe and flawed specimen.