• Title/Summary/Keyword: Stainless Steel Bar

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Galvanic Sensor System for Detecting the Corrosion Damage of the Steel in Concrete

  • Kim, Jung-Gu;Park, Zin-Taek;Yoo, Ji-Hong;Hwang, Woon-Suk
    • Corrosion Science and Technology
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    • v.3 no.3
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    • pp.118-126
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    • 2004
  • The correlation between sensor output and corrosion rate of reinforcing steel was evaluated by laboratory electrochemical tests in saturated $Ca(OH)_2$ with 3.5 wt.% NaCl and confirmed in concrete environment. In this paper, two types of electrochemical probes were developed: galvanic cells containing of steel/copper and steel/stainless steel couples. Potentiodynamic test, weight loss measurement, monitoring of open-circuit potential, linear polarization resistance (LPR) measurement and electrochemical impedance spectroscopy (EIS) were used to evaluate the corrosion behavior of steel bar embedded in concrete. Also, galvanic current measurements were conducted to obtain the charge of sensor embedded in concrete. In this study, steel/copper and steel/stainless steel sensors showed a good correlation in simulated concrete solution between sensor output and corrosion rate of steel bar. However, there was no linear relationship between steel/stainless steel sensor output and corrosion rate of steel bar in concrete environment due to the low galvanic current output. Thus, steel/copper sensor is a reliable corrosion monitoring sensor system which can detect corrosion rate of reinforcing steel in concrete structures.

Construction and Characterization of the Stainless Steel Isolated Type Semiconductor Pressure Sensor (스테인레스 봉입형 반도체 압력센서의 제작 및 그 특성)

  • Kim, Woo-Jeong;Cho, Yong-Soo;Hwang, Jung-Hoon;Choi, Sie-Young
    • Journal of Sensor Science and Technology
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    • v.11 no.3
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    • pp.138-144
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    • 2002
  • The silicon piezoresistive pressure sensor is made by semiconductor process to obtain stainless steel isolated type pressure sensor. The sensor is loaded on a stainless steel housing with glass molding, $50\;{\mu}m$ stainless steel thin film is welded, and the stainless steel housing encapsulated by silicone oil. The performance of fabricated the pressure sensor has 10 bar pressure range. The XTR105 of exclusive transmitter chip is used the pressure transmitter that output current is 4 - 20 mA. The accuracy is ${\pm}5%$ FS, however, the accuracy is ${\pm}1%$ FS when the sensor is compensated temperature.

Analysis on Electromagnetic Loss Characteristics of Bus bar and Enclosure according to the Specifications of Enclosures for a 24kV Switchgear (24kV급 배전반의 외함재질과 두께에 따른 Bus bar와 외함의 전자기 손실특성 분석)

  • Heo, Jeong Il;Hong, Jonggi;Kang, Hyoungku
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.62 no.4
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    • pp.181-185
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    • 2013
  • This paper deals with the electromagnetic loss characteristics of enclosures for a 24kV high voltage switchgear by using a finite element method (FEM). A study on the electromagnetic characteristics of enclosures for a high voltage switchgear should be conducted to minimize the size and the temperature rising of a switchgear. Generally, the enclosures made by stainless steel are used to minimize the eddy current loss caused by the transporting current in Bus bars due to its non-magnetic characteristics although the price of stainless steel is expensive compared with other metal for enclosures. Therefore, a switchgear made by stainless steel enclosures could be fabricated as a small size and are applied to a switchgear in urban substations. On the contrary, the switchgear enclosures made by steel could be fabricated with relatively cheap manufacturing price. However, the temperature easily rises due to the transporting current in Bus bars because steel is a ferromagnetic material. Therefore, the size of a switchgear made by steel enclosures is relatively massive and installed in rural substations. In this paper, the electromagnetic losses in the enclosures of a switchgear according to various enclosure thicknesses are calculated and compared with each other. Especially, we proposed a hybrid type enclosures for a switchgear made by stainless steel (top and bottom enclosure) and steel (left and right enclosure). It is concluded that the cost electromagnetic performance of applying the hybrid type enclosure is favorable to develop a high voltage switchgear.

An Experimental Study on Strength and Ductility of Masonry Buildings Retrofitted by Metal Connectors (조적조 건물의 연결철물보강에 따른 내력 및 연성에 관한 실험적 연구)

  • Park, Byung-Tae;Kwon, Ki-Hyuk
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.19 no.3
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    • pp.113-121
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    • 2015
  • Building using masonry accounts for most of the smaller houses in Korea but due to brittle behavior and low ductility the frequency of usage has decreased in recent years. Despite this, this form of building has been gaining attention overseas for its low cost in construction and environment-friendliness of the materials. As such, many studies are being conducted to resolve the disadvantages in structure. This study produced an specimen for masonry-filled wall and the intersection to confirm the difference in structural movement depends on the existence or lack of expansion joint and verified the reinforcement effect from inserting a connecting steel item (steel plate, stainless steel twist bar). The experiment results show that the specimen with a steel plate inserted saw an increase in durability and an improvement in the strength of the specimens, while the specimen that had stainless steel twists bar inserted saw an increase in ductility that did not cause brittle failure, indicating that the reinforcement effects of inserting a connecting steel item are effective.

Finite Element Damage Analysis for Cast Stainless Steel (CF8M) Material Considering Variance in Experimental Data (Cast Stainless Steel (CF8M) 재료의 시험결과 분산을 고려한 유한요소 손상해석)

  • Jeon, Jun-Young;Kim, Nak-Hyun;Kim, Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.7
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    • pp.769-776
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    • 2012
  • The damage analysis method in this paper needs a material property and failure criteria. The material properties and the failure criteria could be easily obtained from the results of notched bar tensile tests carried out on other materials studied previously. However, for the cast stainless steel (CF8M) material in this paper, because of the variance in the results from notched bar tensile tests under the same conditions, the material property and the failure criteria could be obtained differently, depending on the analyzer. Therefore, a proper procedure that can confirm the material property and failure criteria are needed. In this work, the averaged material property was obtained from the notched bar with a 16-mm notch radius, and three failure criteria for CF8M material by finite element analysis were obtained. Applying the material property and the failure criteria, FE damage analysis for the J-R fracture toughness test was conducted. For validation, the simulated results were compared with the experimental results.

Improved Power Output by a Piezoelectric Cantilever after Addition of a Cylindrical Bar (원통 봉을 적용한 압전 캔틸레버의 성능 향상)

  • Lee, Youngjin;Kim, Seiki;Kim, Young-Deuk
    • Journal of the Korean Ceramic Society
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    • v.51 no.5
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    • pp.516-521
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    • 2014
  • This paper describes the development of a new piezoelectric unimorph cantilever structure intended to improve electrical output power, compared to a conventional cantilever. The proposed structure employs a cylindrical bar attached to one side of a steel plate, which is a significant factor in forced vibration mode. The feasibility of the proposed methodology was assessed experimentally and theoretically. The influence of three different types of bar material (i.e., stainless steel, silicon rubber, and urethane), and bar position, on the output voltage were examined and compared with those without the bar. The optimal position and material for the bar were identified through experimental and theoretical analyses. It appears that the electrical output power of the proposed cantilever is about 40% higher than that of a conventional unimorph cantilever.

Forging of Valve Fitting Products for Semi-Conductor Industry Using a Super-High Speed Shearing Process (초고속 전단공정을 이용한 반도체용 밸브 피팅 단조)

  • Park, Joon-Hong;Jeon, Eon-Chan;Kim, Tae-Ho;Kim, Hyung-Baek
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.4
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    • pp.56-61
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    • 2008
  • Cropping metal materials is widely used for feeding processes of various forming method, such as forging, extrusion, drawing, and upsetting. However, cropping has many weak points, which are material loss in part of cutting, chip creation, and much use of lubrication oil, etc. In this study, instead of cropping, a novel process is proposed to cut metal materials, especially stainless steel bar which is known very difficult to crop. Results of FE-analysis will be shown to verify the proposed method comparing with those of the conventional cropping process. Also, fitting products were successfully forged using the fabricated billet by the proposed process.

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Small Hydrogen Regulator for Mobile Fuel Cells (모바일 연료전지용 초소형 수소 레귤레이터)

  • Kim, Hyung-Jin;Seo, Young-Ho;Kim, Byeong-Hee
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.2
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    • pp.129-132
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    • 2011
  • This paper presents small hydrogen regulator for the mobile fuel cell. Mobile fuel cell is generally classified into open-end type and dead-end type. In the open-end type, flow rate of hydrogen is constantly controlled, while pressure of hydrogen is constantly maintained in the dead-end type. Considering the efficiency and stability of the fuel usage, dead-end type is more suitable with mobile fuel cell. Mobile fuel cell operated by dead-end mode requires hydrogen regulator which controls the hydrogen pressure from 0.1bar to 0.5bar within 3% error. In this paper, small hydrogen regulator (volume of 2.6cc) was fabricated by stainless steel. Regulation characteristics was experimentally evaluated.

High temperature rupture lifetime of 304 stainless steel under multiaxial stress states (다축응력상태에서의 304 스테인리스강의 고온 파괴수명에 관한 연구)

  • Kim, Ho-Kyung;Chung, Kang;Chung, Chin-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.3
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    • pp.595-602
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    • 1998
  • Specimens of 304 stainless steel were tested to failure at elevated temperatures under multiaxial stress states, uniaxial tension using smooth bar specimens, biaxial shearing using double shear bar specimens, and triaxial tension using notched bar specimens. Rupture times are compared for uniaxial, biaxial, and triaxial stress states with respect to the maximum principal stress, the von Mises effective stress, and the principal facet stress. The results indicate that the principal facet stress gives the best correlation for the material investigated, and this parameter can predict creep life data under multiaxial stress states with rupture data obtained with specimens under uniaxial stresses. The results also suggest that grain boundary cavitation, coupled with localized deformation processes such as grain boudary sliding, controls the lifetimes of the specimens.

Multiaxial ratcheting assessment of Z2CND18.12N steel using modified A-V hardening rule

  • Xiaohui Chen;Yang Zhou;Wenwu Liu;Xu Zhao
    • Steel and Composite Structures
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    • v.49 no.1
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    • pp.1-17
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    • 2023
  • Based on Ahmadzadeh-Varvani hardening rule (A-V model), multiaxial ratcheting effect of Z2CND18.12N austenitic stainless steel is simulated by ABAQUS with user subroutine UMAT. The results show that the predicted results of the origin multiaxial A-V model are lower than the experimental data, and it is difficult to control ratcheting strain rate. In order to improve the predicted capability of A-V model, the A-V model is modified. In this study. Moreover, under the assumption of the von Mises yield criterion and normal plasticity flow rule, we develop a numerical algorithm of plastic strain with the improved model to implement the finite element calculation of the model. Internal iteration in the numerical algorithm was implemented with the Euler backward method, which calculated the trial strain for each equilibrium iteration using the consistent tangent matrix. With a user subroutine, the proposed model is programmed into ABAQUS for a user - executable version. By simulating the uniaxial ratcheting of a round bar made of Z2CND18.12N austenitic stainless steel, we observe that the predicted results simulated by ABAQUS with UMAT are compared with the experimental data. The predicted results of the improved multiaxial A-V model are consistent well with the experimental data.