• Title/Summary/Keyword: Squeeze Casting

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Fabrication of Fiber/Particle Hybrid MMCs and Analysis of the Mechanical Properties (섬유/입자 혼합 금속복합재료의 제조 및 특성평가)

  • 정성욱;남현욱;정창규;한경섭
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.34-37
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    • 2001
  • This study developed Fiber/Particle Hybrid MMCs and analyzed their mechanical properties. Using $\textrm{Al}_2\textrm{O}_3f$ and $\textrm{Al}_2\textrm{O}_3p$ with the fiber to particle ratio of 1:1, 1:3, 1:5 hybrid preform and MMCs are fabricated. For the analysis of the mechanical properties, three point bending tests were preformed for the preform and tensile test for the MMCs. The experimental results show that the hybrid MMCs can be successfully fabricated using the equipment of fiber preform fabrication system and squeeze casting method. And as the amount of particle in hybrid MMCs increases, the tensile strength, elastic modulus and the volume fraction of reinforcement increases.

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Analysis of Temperature dependent Thermal Expansion Behavior in MMCs for Electronic packaging (전자 패키징용 금속복합재료의 온도에 따른 열팽창 특성)

  • 정성욱;남현욱;정창규;한경섭
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.73-76
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    • 2002
  • This study developed SiC/Al composites for electronic packaging to which reinforcements were added with the volume fractions of 49%, 56% and 63% by the squeeze casting method. 0.8 wt.% of the inorganic binder as well as the $Al_2O_3$ fiber and SiC particles with the volume fraction of 1:10 were added to the SiC/Al composites For the produced SiC/Al composites, the CTEs (coefficients of thermal expansion) were measured from 30 to $300^{\circ}C$ and compared with the FEM numerical simulation to analyze the temperature dependent properties. The experiment showed the CTEs of SiC/Al composites that were intermediate values of those of Rule of Mixture and Turner's Model. The CTEs were close to Turner's Model in the room temperature and approached the Rule of Mixture as the temperature increases. These properties analyzed from the difference of the average stress acting between the matrix and the reinforcements proposed in this study

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Effects on extrusion ratio and temperature of shore fiber reinforcd metal matrix composites by rheo-compocating (반용융 가공법에 의한 단섬유 보강 급속복합재료의 강도에 미치는 압출비와 압출온도의 영향)

  • 윤한기;김석호;이상필
    • Journal of Ocean Engineering and Technology
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    • v.11 no.2
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    • pp.18-27
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    • 1997
  • Al 6061 alloy reinforced with 10 vol.% ${\delta}-Al_2O_3$ short fiber was fabricated by Rheo-compocasting and squwwze cating. Extrusion processings were performed at temperatures from 40$0^{\circ}C$ to 55$0^{\circ}C$ with various extrusion ratio for curved shape dies. In proportion to the increase of extrusion ratios and temperatures, ultimate tensile strength for extruded materials improved. SEM observation of fractured surfsce was capcble oof accounting for fracture mechanism and bounding state of fiber and matrix.

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Effects of Reinforcements Type on Mechanical Properties of Metal Matrix Composites (보강재의 형태와 종류가 금속복합재료의 기계적 물성에 미치는 영향 연구)

  • 남현욱;조종인;한경섭
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.10a
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    • pp.79-82
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    • 2001
  • In this research, tile effects of reinforcements type on mechanical properties of MMCs were studied. Six kinds preform were fabricated by using Saffil short fiber, HTZ short fiber, $Al_2O_3$ particle, and SiC particle. MMCs were fabricated by using squeeze casting methods. Various tests were conducted to show the effects of reinforcements type on mechanical properties of MMCs. Tensile and compressive properties of MMCs depend on short fiber, however wear properties depend on particle reinforcement. Generally, properties of fiber/particle hybrid MMCs were excellent than those of MMCs with short fiber.

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A Study on Development of High Strength and Wear Resistance Intermetallic Compounds/Al Matrix Composites (고강도 내마모 금속간화합물/Al기지 복합재료의 개발을 위한 기초연구)

  • Choi, Dap-Chun;Lee, Kyung-Ku;Lee, Ho-Jong;Ghi, Whe-Bong
    • Journal of Korea Foundry Society
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    • v.13 no.3
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    • pp.276-284
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    • 1993
  • The interfacial phenomena between intermetallic compounds and Al matrix have been studied at $680^{\circ}C$ for various holding time under argon atmosphere. Model experiments were performed using Fe, Ni and Ti wire to observe the interfacial phenomena. The interfacial phenomena between intermetallic compounds and Al matrix were analysed by optical microscope, SEM and EDX. The results of EDX and XRD showed that the interfacial zones of intermetallic compounds/Al matrix were composed of several intermetallic layers. The reaction layer was varied with holding time and heating temperature. The investigation of interfacial zones in the specimen as a function of heat treatment time at $680^{\circ}C$ indicated that the best heat treatment condition for squeeze casting was $680^{\circ}C$ for 5min.

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Effect of the Extrusion Ratios on Fiber Breakage and Orientation in Hot Extrusion Process in Metal Matrix Composites (금속복합재료의 열간압출공정에 있어서 압출비가 섬유의 파단 및 배향에 미치는 영향)

  • Kang, C.G.;Kang, S.S.;Kim, B.H.
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.7 s.94
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    • pp.1740-1750
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    • 1993
  • The aluminar short fiber reinforced composite materials for hot extrusion were fabricated by semi-solid stirring method, and extruded at extrusion temperature $400^{\circ}C$ with various extrusion ratio. The hot extrusion load of volume fraction 15% metal matrix composites and base alloy Al7075 has been compared. The fiber length distribution, fiber breakage and fiber orientation are investiged to know the fiber behaviour in before and after hot extrusion. The tensile strength of the hot extruded billet are experimentally determined for different of extrusion ratios, and compared with theorically calculated strength.

Reheating Process of Semi-Solid Aluminum Alloy (반융용알루미늄재료의 재가열공정)

  • 강성수;도영진;강충길
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.06a
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    • pp.16-27
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    • 1997
  • A semi-solid forming has a lot of advantages compared to the die casting, squeeze costing and convenctional forging, therefore, semi-solid forming process are now becoming of industial interest for the production of metal components and metal matrix composites. However, the material behaviour in the semi-solid temperature range is not sufficiently known although it controls the whole process through forces and geometry evolutions bcause the behaviour of metal slurries is complex. The semi-solid materials(SSM) fabricated under electric-magnetic stirring condition is necessary to be applicate in forming process. A reheating conditions were studied with the reheating time, holing time and reheating temperatures. The microstructure of SSM (which specimen size:d 40${\times}$i60) on condition of heating time 10min and heating temperature 590$^{\circ}C$ is most globular and finest one. The microstructure of SSM(specimen size:d75${\times}$i60) reheated under the three step reheating conditions is most globular and finest.

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Fabrication of AC4A/SiCw composite by squeeze casting (III) - Mechanical characteristics - (용탕단조법에 의한 AC4A/SiCw 복합재료 제조에 관한 연구(III) - 기계적 특성 -)

  • Moon, Kyung-Cheol;Lee, Jun-Hee;Yoon, Eui-Pak
    • Journal of the Korean Society for Heat Treatment
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    • v.7 no.3
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    • pp.160-168
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    • 1994
  • This was studied about mechanical characteristic of AC4A/SiCw 10-30% reinforced composites. Tensile strength of pressed base metal(base metal) with SiCw preform was higher than without pressed base metal(AC4A). If SiCw whisker volume fraction was increased, tensile strength at room temperature was increased. And tensile strength of SiCw 30% was about $35kg/mm^2$. Tensile strength of SiCw 30 % $400^{\circ}C$ at same time aging was the most excellence, about $40kg/mm^2$. The fracture energy value of composite material at three point bending test was higher than AC4A. Dislocation at matrix of composite material was evenly distributed. But dislocation around whisker of composite material was more existed than matrix. The reasom was thought of pile-up around whisker.

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Influence of Applied Pressure on the Microstructure of NCG Reinforced MMC Fabricated by Squeeze Casting (용탕단조법으로 제조된 니켈코팅흑연화이버 강화 금속복합재료의 미세조직에 대한 가압력의 영향)

  • Ryu, Yong-Mun;Yoon, Eui-Park
    • Journal of Korea Foundry Society
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    • v.19 no.1
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    • pp.66-70
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    • 1999
  • In order to increase the wettability between ceramic fiber and metal matrix, ceramic fibers are generally coated with metal. In this paper, we examined how the nickel layers coated on continuous graphite fiber to increase the wettability are affected with variation applied pressure. In order to examine the behavior of nickel layer with variation of applied pressure, microstructure and nickel mapping of composites were investigated with SEM, and tensile properties of the composite were tested with UTM. As the applied pressure increases, nickel layers were resolved into the aluminum matrix and ultimate tensile strength of the composite decreased.

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The Mechanical Property of Al7075 Rheology Material with Heat Treatment T6 to Eliminate Liquid Phase (용탕단조 공정을 응용한 액상이 제거된 Al7075 레오로지 소재의 T6 열처리 후 기계적 특성)

  • Kang, S.S.;Kang, C.G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.150-153
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    • 2007
  • Apply electromagnetic stirring system to making rheology slurry of Al7075. This experiment has important element which is the relation between solid fraction percent and melt temperature of Al7075. The rheology slurry of Al7075 eliminated liquid phase to include alloying element of copper and zinc by squeeze casting process. In result the most structure was composed entirely of globular primary $\alpha$. Used this material for this study. This study made a comparison of mechanical property according to heat treatment T6 at each melt temperature ($619^{\circ}C$ and $615^{\circ}C$). The microstructure and component are observed how heat treatment T6 weight with the mechanical property by SEM-EDS.

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