• Title/Summary/Keyword: Squeal

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The Optimum Design of Rotor Shape in Front Disk Brake System for Squeal Noise Reduction using the DOE (실험계획법을 이용한 전륜 디스크 브레이크 시스템의 로터형상 스퀼소음 저감 최적화)

  • Lee, Hyun-Young;Joe, Yong-Goo;Abu, Aminudin Bin;Lee, Jung-Youn;Oh, Jae-Eung
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.05a
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    • pp.236-240
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    • 2005
  • This paper deals with friction-induced vibration of disc brake system under constact friction coefficient. A linear, finite element model to represent the floating caliper disc brake system is proposed. The complex eigenvalues are used to investigate the dynamic stability and in order to verify simulations which are based on the FEM model, The comparison of experimental and analytical results shows a good agreement and the analysis indicates that mode coupling due to friction force and geometric instability is responsible fur disc brake squeal. And the Front brake system reduced the squeal noise using design of experiment method(DOE). This helped to validate the FEM model and establish confidence in the simulation results. Also they may be useful during real disk brake model.

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Contribution analysis of a brake system based on virtual unit-excitation (단위 가진을 활용한 브레이크 시스템 기여도 분석)

  • Kim, C.J.;Kwon, S.J.;Kim, W.S.;Lee, B.H.;Kim, H.C.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.11a
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    • pp.604-605
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    • 2008
  • Modal participation factor (MPF) is a widely used in a mode-coupling squeal noise problem for finding the most sensitive component over a complex brake system in a vehicle using eigenvectors of sub-components. This methodology requires the problematic total response of system by the unstable squeal noise at a specific frequency as well as eigenvectors of each component belonging to brake system. In this paper, a unit-force response analysis is performed for intact total system to obtain eigenvectors of each component and then such data is directly used for the contribution analysis of a squeal noise problem. Since the eigenvectors of each component induced from virtual unit-excitation is most reliable owing to the intact boundary condition, it can be expected that the corresponding contribution analysis with MPF also provides a trustworthy result.

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On-board investigation on whell noise radiation of metro train (지하철 곡선부 운행구간 차륜방사소음에 관한 실험적 연구)

  • Koh, Hyo-In;Cho, Jun-Ho;Hur, Hyun-Mu;Park, Joon-Hyuk;You, Won-Hee
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.174-177
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    • 2007
  • In this paper the noise characteristics of metro train is investigated experimentally. It is primarily aimed at observing the squealing noise radiation of each wheel when the vehicle pass the curve sections. This will be used to understand the noise excitation mechanism at the contact area between squealing wheels and rails which induce squeal noise at curve sections. To identify the related key parameters and boundary conditions on-board monitorings of the noise, vibration of the wheel and bogie and displacement behaviour of the wheels and rails have been done. In this paper only noise measurement and results are discussed. From spectrogramms squeal noise due to creepage and noise due to flange contact of the wheels could be identified. At the moment of the curve passing the highest squeal levels are found on the front inner wheel. However since curve noise depends on variable factors more analyses will be followed to identify the squealing wheels and the noise excitation.

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Study on the Reduction of Wet-Brake Noise (습식 브레이크의 소음 저감에 대한 연구)

  • Koo, Ja-Ham;Kwon, Soon-Hong;Chung, Sung-Won;Park, Jong-Min;Choi, Won-Sik;Kim, Jong-Soon;Kwon, Soon-Goo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.1
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    • pp.57-62
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    • 2015
  • The wet brakes used on a forklift often produce noise upon engagement. The elimination or reduction of this squeal noise is an important task for the improvement of the comfort of those operating these machines. In this paper, a test rig was developed for the testing of brake noise, and the squeal noise was measured with this apparatus. Automatic transmission fluid and grooves in the material of the friction-plate pad were found to be the main factors causing squeal noise. In order to identify the characteristics of this type of noise, signal analyses of the noise were conducted using different frequency spectra. The experimental results showed that the viscosity of the automatic transmission fluid and the groove pattern on the friction-plate pad largely affected the reduction of the wet brake squeal noise made by an industrial forklift.

An interior noise characteristic analysis of Busan Metro Line 3 (부산 도시철도 3 호선 실내소음 특성분석)

  • Ahn, Chan-Woo;Hong, Do-Kwan;Han, Geun-Jo;Gang, Hyeon-Uk;Lee, Kwon-Soon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2010.10a
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    • pp.362-367
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    • 2010
  • This paper deals with the correlation between the interior noise and the floor vibration of the train from rolling, impulse and friction in Busan Metro line 3. The correlation is verified by sound and vibration measurement causing friction between the railway and the wheel. If ANC(Active Noise Control) system can reduce 5 dB in below 500 Hz, the sound pressure level of the whole band pass can be reduced about 1.8-4.8 dB in squeal noise. Curve squeal noise is the intense high frequency tonal that can occur when a railway vehicle transverses a curve. The frequency range is from around 500 to almost 20,000 Hz, with noise levels up to about 15 dB in curve.

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Unstable Brake Pad Mode Due to Friction-velocity Slope (마찰 곡선에 의한 불안정 브레이크 패드 모드 해석)

  • Nam, Jaehyun;Kang, Jaeyoung
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.12
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    • pp.1206-1212
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    • 2012
  • The brake squeal propensity due to the friction-velocity curve is numerically investigated. The finite element models for the disc and pad are correlated with the modal test. In the friction-engaged system modeling, the friction function is linearized at the equilibrium. The damping term induced by friction-velocity slope is incorporated into the equations of motion. In the complex eigenvalue analysis, it is found that the pad shear mode is very sensitive to the friction curve. The results shows that the squeal propensity of the pad shear mode can be controlled by the design parameters such as pressure and stiffness.

Possibility Investigation of the Active Steering Bogie System for a Urban Railway Vehicle (도시형 전동차를 위한 능동조향대차시스템의 적용가능성 고찰)

  • Park, Joon-Hyuk;You, Won-Hee
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.715-721
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    • 2007
  • On a conventional rail vehicle, passive primary suspensions stabilize wheelsets in the longitudinal and yaw direction. However, these suspensions reduce the natural curving ability due to the profile of the wheels. Stabilizing and steering of the wheelsets generate the conflict problems in design process. Therefore, most systems are designed to guarantee the stability in spite of decreased curving performance. As a result, severe wear of the wheels and rails occur on tight curves and squeal noise on curving is high. Active steering has been proposed to satisfy stabilizing and steering performance simultaneously. This paper describes the possibility investigation about the application of the active steering bogie for a urban railway vehicle. Vehicles run on an amount of tight curves at mid or low speed in urban railways. Thus, it is important to reduce the wear and squeal noise between wheels and rails. Simulations show that active steering can be reduce the wear and squeal noise significantly compared to conventional systems.

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The Study on the Influence of Pad Wear on Brake Squeal Analysis (브레이크 스퀼 해석에서 패드 마모의 영향에 관한 연구)

  • Lee, Ho-Gun;Son, Min-Hyuk;Seo, Young-Wook;Boo, Kwang-Seok;Kim, Heung-Seob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.11
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    • pp.930-936
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    • 2008
  • This paper studies the effect of pad at initial stage and wear during braking on the dynamic contact pressure distribution. Wear is influenced by variable factor (contact pressure, sliding speed, radius, temperature) during dynamic braking and variation in contact pressure distribution. Many researchers have conducted complex eigenvalue analysis considering wear characteristic with Lim and Ashby wear map. The conventional analysis method is assumed the pad has smooth and flat surfaces. The purpose of this paper is to validate that wear rate induced by braking is considered for the precise squeal prediction. After obtaining pad wear from experiment, it is incorporated with FE model of brake system. Finally, the comparisons in fugitive nature of squeal will be carried out between the complex eigenvalue analysis and noise dynamometer experiment.