• The Journal of Korean Academy of Prosthodontics
• /
• v.41 no.4
• /
• pp.421-439
• /
• 2003

Statement of problem : It is difficult to obtain a good titanium casting body using the traditional sprue design because of high melting point of Ti, and the low fluidity and high reactivity of molten Ti. Purpose : A new sprue design for titanium casting bodies needs more trial and error. In order to decrease the number of trial and error, computer simulation(MAGMASOFT, Magmasoft Giessereitechnologie GmbH, Achen, Germany) was used to optimize sprue design in U-shaped implant superstructures. Material and method : Five kinds of sprue were examined for the design of the sprue former for titanium casting: Sprue design A(sprue length 4 mm, rectangular shape, 4 sprues), Sprue design B(sprue length 4 mm. round shape. radius 2 mm, 7 sprues), Sprue design C (sprue length 2 mm, round shape, radius 2 mm, 7 sprues). Sprue design D (sprue length 2 mm, cone shape, large radius 3mm. small radius 2mm, 7 sprues), and Sprue design E( sprue length 2 mm. one unit channel shape). Sprue design F(sprue length 2mm, one unit channel shape) was also examined for the design of the customized sprue former in the Biotan system(Schutz Dental Gmbh, Germany). The casting bodies were taken in Sprue design A, Sprue design D, Sprue design E, and Sprue design F in the Biotan casting system. The numerically predicted defects were compared with the experimental dental castings by the radiographic and sectional view observations. Results : 1. According to the result of computer simulation, turbulence during mold filling was decreased in the sequence of Sprue design F, Sprue design E, Sprue design D, Sprue design C, Sprue design B, and Sprue design A. 2. The calculated solidification time contours indicate that hot spot was moved from the casting body to the sprue button in the sequence of Sprue design A, Sprue design B, Sprue design C, Sprue design D, and Sprue design E. The filling pattern of Sprue design F was similar to that of Sprue design E. 3 The predicted filling pattern shows that less turbulence was found in the customized sprue former than in the standard sprue former. 4. According to the results of the radiographic and cross sectional observations, casting defects less than 1mm were found at the center of a casting body with Sprue design E and Sprue design F. However, larger casting defects of 4mm were found in a casting with Sprue design A. 5. The predicted casting porosity was similar to that of the real casting. Conclusion : One unit channel-type and customized sprue former can be recommended. Further research and developement of various sprue designs using computer simulation in necessary to optimize casting design, in order to reduce the formation of casting defects in implant titanuim super-structures.

• Journal of Technologic Dentistry
• /
• v.21 no.1
• /
• pp.87-96
• /
• 1999

In order to examine the influence of sprue(used to make crown supplements) on casting, 3 kinds of sprue materials(wax, wood, plastic) and 3 types of sprue(round, square, triangle) were made and buried and cast, then the comparison and analysis of casting characters among sprue materials and among sprue type show the following results : 1. The comparison of casting characters in accordance with sprue materials shows wax sprue of 83.3%, wood sprue 81.3%, and plastic sprue of 80.7%, Wax sprue was the bast materials for casting, However there was no statistically significant difference of casting characters among was, plastic and wood. 2. The comparison of casting in accordance with sprue types shows square sprue of 94.0%, round sprue of 86.9% and triangle sprue of 84.2%. square sprue had a best casting character. 3. When a ring cast using wood sprue was classified from burying materials. its cutting of casting body and sprue indicated much more than any other sprue material. It seems to be caused by the influence of wood residuals and carbon occurrence.

• The Journal of Korean Academy of Prosthodontics
• /
• v.44 no.2
• /
• pp.147-156
• /
• 2006

Statement of problem: The high melting temperature and chemical reactivity of titanium necessitates casting machines different from those used in conventional casting. Despite the new developments in Ti casting systems , inadequate mold filling and internal porosity are frequently observed casting defects. Therefore, the study on the fabrication technique including sprue design to solve these casting defects is still necessary. Purpose: The purpose of this study was to evaluate the effect of sprue design and cross sectional area of sprue on the internal porosity. Materials and methods: 30 simulated cast three units titanium crowns were prepared. 5 cast crowns for each with different sprue design(sinlge sprue, double sprue and plate sprue) of two cross sectional areas (small and large cross sectional areas) were fabricated. The sections of titanium castings were photographed in a microscope at ${\times}100$ magnification to record internal porosities. Results and Conclusion: Within the limits of this study, the following conclusions were drawn: 1. There was a significantly lower in internal porosity of titanium castings for large cross sectional area of sprue group than the small group (P<.05) 2. There was no significant difference in internal porosity among sprue designs in similar cross sectional area of sprue (P>.05).

• Journal of Technologic Dentistry
• /
• v.26 no.1
• /
• pp.105-114
• /
• 2004

This study obtained the following consequences, as a result of the comparative analysis for the castability depending on an angle of the sprue and wax pattern in case of manufacturing dental prostheses, for the castability depending on direction, and for the castablility of sprue, which attached the reserve to each different 3.5mm roll wax(sprue wax) and to 2.5mm sprue wax. 1. As a result of the comparative analysis for the castability depending on an angle of the sprue and wax pattern, the best castability was shown when the angle of the sprue and wax pattern is 180$^{\circ}\Delta$(straight line), and the lowest castability was shown in 45$^{\circ}\Delta$, which was curved most, and there was no statistical significance. 2. As a result of the comparative analysis for the castability of an angle depending on direction, the best castability was shown in the farthest side from the direction of centrifugal casting, and the lowest castability was shown in the same side as the direction of centrifugal casting, and there was no statistical significance. 3. Given comparing the castability depending on the pattern of sprue, the better castability was shown in 135$^{\circ}\Delta$ and 180$^{\circ}\Delta$ when using 3.5mm roll wax(sprue wax), compared to attaching the reserve to 2.5mm sprue wax.

• Journal of Korean Medical Ki-Gong Academy
• /
• v.7 no.1
• /
• pp.31-44
• /
• 2003

Objective: This study is performed to evaluate the clinical effect of Gigong therapy by measuring YangDoRak on celiac sprue patients. Methods: Among the outpatients with celiac sprue who visited to Dagot Oriental Medical Clinic from 1 to 30, June 2003, we selected 31 persons. They were divided into two groups. One group was treated with acupuncture, cupping therapy added to Gigong therapy and the other was treated with the two formers. Before and after therapy, we measured YangDoRak from the two hands and two feet. We selected 15 persons without specific conditions as a control group. Results: Between the control and the Gigong therapy, there were significant difference of differences. Gigong therapy plays role in mitigation on celiac sprue. Conclusion: This Result indicated that Gigong therapy is to regulate and to do mitigation on celiac sprue.

• Journal of Technologic Dentistry
• /
• v.11 no.1
• /
• pp.89-93
• /
• 1989

The purpose of this study was to evaluate the effect of sprue length and casting pressure on the relative castability of the base metal alloys, commonly used to make porcelain metal restoration. Samples of total 30 were constucted and devided into 6 groups according to three variables (low, medium, high). The total number of complety cast squares were counted, verified and recorded. The results of this 1. main effect of casting pressure was statistically significant.(P<0.05). 2. main effect of sprue length was not statistically significant.

• Journal of Technologic Dentistry
• /
• v.23 no.2
• /
• pp.151-160
• /
• 2002

The purpose of this study was to evaluate the influence of sprue joint form on castability in dental prosthetics. The researcher carried out experimental study according to the type was divided by sprue joint form. Therefore type A was made thicken than sprue diameter of type B and type C was made it conversely. The results were as follows: 1. In the order of castability, type C(87.8%) was first and then type A(87.0%) and type B(79.2%) was last. However there was no significant difference statistically. 2. If reservior was located at the correct position and in sufficient size, internal shrinkage porosity in the casting bodies were not generated in the type of all. 3. At the reservoir, internal shrinkage porosity was generated first in type A, followed by type Band type C in the order named. Although it gives no impact on casting body, porosity seems to appear the least when it's produced in the form of type C.

• The Journal of Korean Academy of Prosthodontics
• /
• v.45 no.4
• /
• pp.522-533
• /
• 2007

Statement of problem: Despite of the recent development of the titanium casting system methods, the casting defects such as imperfect casting and internal porosity were frequently observed. Purpose: The purposes of this study were to compare and measure the castability, microhardness, and surface reaction between Grade 2 pure titanium and Ti-6Al-4V by casting these alloys from the different sprue design conditions. Material and methods: Depending on the sprue designs and titanium alloys, 42 ready-made wax patterns were used. By analyzing the remodeling of the cast, internal porosity, microhardness, and titanium surface layer of SEM, there were several results we observed. Results: 1. The measured castability of titanium were categorized in the ascending order: individual sprue group, runner bar group, and single group. This data are based on the statistically signigicant differences. 2. The castability of titanium has not showed the statistically significant differences among the alloys. However, CP-Ti groups were superior to Ti-6Al-4V groups by showing the noticeable castability. 3. The surface layers of the castings of all groups have showed $5{\mu}m$ titanium oxide layers irrespective of sprue designs and titanium alloys. Conclusion: From the above study results, by fabricating the restorations from the centrifugal casting machine direct sprue designs revealed better castability. As we increased the number of sprues in the wax pattern, it revealed better castability. The castability of pure titanium rather than that of Ti-6Al-4V was remarkable. To fabricate the complex forms of the restorations, further researches on the efficient sprue designs and titanium alloys must be made.

• Journal of Technologic Dentistry
• /
• v.22 no.1
• /
• pp.13-20
• /
• 2000

This experiment was done to find out how the length and the diameter of the sprue effects the porosity created during the moduling process, which is caused by the metal's shrinking and stretching action. the experiment was done in two groups(A and B), using experimental gold, and made 10 copings for both groups. 1. In group A, The length of the sprues were given the same, but the diameter of the sprue were 6, 8, 10, 12, 18 gauge. As a result, the porosity came out big with 12 and 18 gauge and for 10, 8, 6 gauge, the porosity was hardly seen or none was noticeable. 2. In group B, the diameter was given the sam for the sprues, but the length of the sprues were 5, 10, 15, 20, 25mm. As a result, the porosity came out big with 25, 20, 15mm the porosity was hardly seen or none was noticeable. 3. The diameter needs to be big and the length, short. 4. The appropriate sized sprue must be chosen for each individual tooth, according to it's shape and size.

• Journal of Technologic Dentistry
• /
• v.30 no.2
• /
• pp.47-56
• /
• 2008

This is a research for thickness change of denture base according to the shape of sprue & investment position of denture base in flask when injecting polyamid base resin for flexible partial denture as a part of study for Valplast among the flexible partial denture with a nylon base. It has been introduced several kinds of flexible partial denture product with a nylon base, but Valplast is the most widely used product among them. Valplast has been the most generally used material today since developed in 1950s in the United States as a material for flexible partial denture. Valplast is much more aesthetic than general metal-acrylic partial denture due to its translucent pink color and biocompatibility in terms of material characteristic. It keeps its flexibility for a long time after production, imposes a less burden on the teeth used as abutment, and it can be easily insert and remove due to its particular suppleness. Moreover, it is felt like real teeth more than metal-acrylic partial denture when being put in and takes alveolar bone under good protection since it receives occlusal force equally under the denture base. The most outstanding feature of Valplast is flexibility. The extent of its flexibility is determined by width & thickness of denture base. Considering general working procedure of Valplast, it can be seen that the thickness of denture base formed out of wax is increasing by the pressure while injecting resin. This research is to decide and test on the thickness increasing of Valplast by injecting pressure and the hypothesis upon that and is to prepare the basis estimating the increasing extent of thickness of denture base on the basis of the test result. In this test, it is expected occlusal malposition & thickness increasing of denture base by injecting pressure according to 4 kinds of test data which are to select 3 types of sprue method settling the forefront position at which the test material of fixed standard can be invested and to position the test material at the rearmost part keeping the minimum distance to set sprue. For 4 kinds of injecting test by investment position & sprue type, 20 test materials, 5 for each test were produced and a pressure of 1,180Kg was given with automatic injector of air cylinder type. The results are as follows: 1. For the amount of thickness increasing of denture base by investment position, the thickness of front investment is less increasing than the one of rear investment. 2. For the amount of thickness increasing of denture base by sprue type, the thickness of straight decompression sprue type which can absorb the injecting pressure after injecting polyamide base resin is less increasing than the other sprue types.