• Title/Summary/Keyword: Spring steel

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Plastification procedure of laterally-loaded steel bars under a rising temperature

  • Huang, Zhan-Fei;Tan, Kang-Hai;England, George L.
    • Structural Engineering and Mechanics
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    • v.35 no.6
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    • pp.699-715
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    • 2010
  • This paper investigates the structural responses of axially restrained steel beams under fire conditions by a nonlinear finite element method. The axial restraint is represented by a linear elastic spring. Different parameters which include beam slenderness ratio, external load level and axial restraint ratio are investigated. The process of forming a mid-span plastic hinge at the mid-span under a rising temperature is studied. In line with forming a fully plastic hinge at mid-span, the response of a restrained beam under rising temperature can be divided into three stages, viz. no plastic hinge, hinge forming and rotating, and catenary action stage. During catenary action stage, the axial restraint pulls the heated beam and prevents it from failing. This study introduces definitions of beam limiting temperature $T_{lim}$, catenary temperature $T_{ctn}$ and warning time $t_{wn}$. Influences of slenderness ratio, load level and axial restraint ratio on $T_{lim}$, $T_{ctn}$ and $t_{wn}$ are examined.

Study on the Cold Stamping Process Design Method of 1.5GPa Grade Front Side Rear Lower Member (1.5GPa급 Front Side Rear Lower Member 냉간 성형공정 설계기법 연구)

  • Nam, S.W.;Bae, G.H.
    • Transactions of Materials Processing
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    • v.30 no.5
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    • pp.236-241
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    • 2021
  • This study describes the cold stamping process design procedure to secure the formability and dimensional accuracy of the automotive structural component fabricated by 1.5GPa grade ultra-high strength steel sheet. The target product is selected as the front side rear lower member which is the most important energy absorption part in the frontal impact condition. To secure the product quality, an intermediate product shape is added while considering the low elongation and high strength characteristics of 1470Mart. The sequential optimization procedure of the intermediate product shape, the fine dimensional quality is then achieved without any crack or wrinkling. The cold stamping method with ultra-high strength steel sheets is validated by conducting the die tryout of the front side rear lower member.

Modeling of the lateral stiffness of masonry infilled steel moment-resisting frames

  • Lemonis, Minas E.;Asteris, Panagiotis G.;Zitouniatis, Dimitrios G.;Ntasis, Georgios D.
    • Structural Engineering and Mechanics
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    • v.70 no.4
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    • pp.421-429
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    • 2019
  • This paper presents an analytical model for the estimation of initial lateral stiffness of steel moment resisting frames with masonry infills. However, rather than focusing on the single bay-single storey substructure, the developed model attempts to estimate the global stiffness of multi-storey and multi-bay frames, using an assembly of equivalent springs and taking into account the shape of the lateral loading pattern. The contribution from each infilled frame panel is included as an individual spring, whose properties are determined on the basis of established diagonal strut macro-modeling approaches from the literature. The proposed model is evaluated parametrically against numerical results from frame analyses, with varying number of frame stories, infill openings, masonry thickness and modulus of elasticity. The performance of the model is evaluated and found quite satisfactory.

Degree of Restraint(DOR) of Longitudinal Steel at Continuously Reinforced Concrete Pavement(CRCP) Against Environmental Loadings (환경하중에 의한 연속철근콘크리트(CRCP) 종방향 철근의 구속정도)

  • Nam, Jeong-Hee;Ahn, Sang Hyeok
    • International Journal of Highway Engineering
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    • v.16 no.6
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    • pp.95-104
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    • 2014
  • PURPOSES : The purpose of this study is to evaluate the degree of restraint (DOR) of longitudinal steel at continuously reinforced concrete pavement (CRCP) against environmental loadings. METHODS : To measure the longitudinal steel strain, 3-electrical resistance and self-temperature compensation gauges were installed to CRCP test section (thickness = 250mm, steel ratio = 0.7%) and continuously measured 10 min. intervals during 259 days. In order to properly analyze the steel strains first, temperature compensation process has been conducted. Secondly, measured steel strains were divided into 12 phases with different events such as before paving, during concrete hardening, and after first cracking, etc. RESULTS : Thermal strain rate (TSR) concept is defined as the linear strain variations with temperature changes and restraints rate of longitudinal steel against environmental loadings (especially thermal loading) with different cases is defined as degree of restraint(DOR). New concept of DOR could be indirect indicator of crack width behaviors of CRCP. CONCLUSIONS : Before paving, DOR of longitudinal steel is almost same at the coefficient of thermal expansion of steel ($12.44m/m/^{\circ}C$) because of no restraint boundary condition. After concrete pouring, DOR is gradually changed into -1 due to concrete stiffness developing with hydration. After first cracking at crack induced area, values of DOR are around -3~-5. The negative DOR stands for the crack width behavior instead of steel strain behavior. During winter season, DOR reached to -5.77 as the highest, but spring this values gradually reduced as -1.7 as the lowest. Based on this observation, we can presume crack width decreased over time within the time frame of this study. This finding is not consistent with the current theory on crack width variations over time, so further study is necessary to identify the causes of crack width reducing. One of the reasons could be related to concrete stress re-distribution and stress relaxation.

A Study on the Bendability of Stainless Steel Tubes (스테인리스 강관의 굽힘 특성 연구)

  • Lee, G.Y.;Lee, H.J.;Yi, H.K.;Kim, Y.K.;Moon, Y.H.
    • Transactions of Materials Processing
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    • v.18 no.4
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    • pp.336-341
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    • 2009
  • Hydroformed parts have higher dimensional accuracy, structural strength, and dimensional repeatability. Particularly in the automotive industry, manufacturing of parts with complex shapes from tubular materials sometimes requires one or more pre-forming operations such as bending before the hydroforming process. The pre-bending process is an important process for the successful hydroforming in the case where the perimeter of the blank is nearly the same as that of final product. The bendability of a tube depends on the parameters such as the bending radius, welding methods, mechanical properties and hardness. Through the stainless steel tubes bent by rotary draw bending machine, this study shows the following : (1) The influence on spring back ratio variation with stress level in the welded bent tube. (2) The Cross-section ovality variation with weld seam position and bending radius. (3) The relation between elongation and thickness reduction of tension zone with weld seam position and bending radius. (4) Workability evaluation of bent stainless steel tubes through the hardness of materials and hardness increment. The results of this study may help to understanding of characteristics on bendability of stainless steel tubes.

A Program for Distortional Analysis of Steel Box Girder Bridges (강상자형교의 뒤틀림 해석을 위한 프로그램 개발)

  • Lee, Hee Up;Yang, Chang Hyun
    • Journal of Korean Society of Steel Construction
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    • v.11 no.1 s.38
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    • pp.13-22
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    • 1999
  • The objective of this paper is to develop a program for distortional analysis of steel box girder bridges. This program is formulated by using MSDM(modified slope deflection method). Two examples are carried out to verify the validity of the developed technique and its computation procedures. The analyzed results are compared with the previously proposed methods, BEF(beam on elastic foundation) and EBEF(equivalent beam on elastic foundation). The BEF method is limited only to prismatic straight box girders. In the EBEF method, stiffness of the intermediate diaphragms is infinitely considered. On the other hand, stiffness of the intermediate diaphragms is idealized as spring contant in this study. And then, nonprismatic straight box girders can be analyzed using the same procedure. Therefore, the comparison shows that the MSDM algorithm proposed in this paper is more efficient and reliable. Also parametric studies are perfomed using the proposed algorithm.

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A Study on Deflection Characteristic of Composite Girder with Incomplete Interaction (불완전 합성형의 처짐특성에 관한 연구)

  • Yong, Hwan Sun;Kim, Seok Tae;Kim, Yun Hwan
    • Journal of Korean Society of Steel Construction
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    • v.10 no.3 s.36
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    • pp.437-449
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    • 1998
  • In order that the steel girder and the concrete slab act as a composite structure, the connectors must have adequate strength and stiffness. If there are no horizontal or vertical separations at the interface, the connectors are described as rigid, and complete interaction can be said to exist under these idealized circumstances. However, all connectors are flexible to some extent, and therefore incomplete interaction always exists. This paper presents a practical structural analysis of composite girders with incomplete interaction by three methods. One is the stiffness matrix method derived from the general solutions of differential equation, another is the finite element analysis that alternate method of solution treats the structure as a frame and defines the spring as an additional member, and the other is the finite element analysis using principle of virtual work. The deflection characteristic of composite girder is investigated using these three methods. Also, this paper propose a simplified procedure of estimating a degree of imperfection for a composite girder with incomplete interaction using the sectional properties of girder and spring constants of shear connectors.

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Finite element model updating of an arch type steel laboratory bridge model using semi-rigid connection

  • Altunisik, Ahmet Can;Bayraktar, Alemdar;Sevim, Baris;Kartal, Murat Emre;Adanur, Suleyman
    • Steel and Composite Structures
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    • v.10 no.6
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    • pp.541-561
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    • 2010
  • This paper presents finite element analyses, experimental measurements and finite element model updating of an arch type steel laboratory bridge model using semi-rigid connections. The laboratory bridge model is a single span and fixed base structure with a length of 6.1 m and width of 1.1m. The height of the bridge column is 0.85 m and the maximum arch height is 0.95 m. Firstly, a finite element model of the bridge is created in SAP2000 program and analytical dynamic characteristics such as natural frequencies and mode shapes are determined. Then, experimental measurements using ambient vibration tests are performed and dynamic characteristics (natural frequencies, mode shapes and damping ratios) are obtained. Ambient vibration tests are performed under natural excitations such as wind and small impact effects. The Enhanced Frequency Domain Decomposition method in the frequency domain and the Stochastic Subspace Identification method in the time domain are used to extract the dynamic characteristics. Then the finite element model of the bridge is updated using linear elastic rotational springs in the supports and structural element connections to minimize the differences between analytically and experimentally estimated dynamic characteristics. At the end of the study, maximum differences in the natural frequencies are reduced on average from 47% to 2.6%. It is seen that there is a good agreement between analytical and experimental results after finite element model updating. Also, connection percentages of the all structural elements to joints are determined depending on the rotational spring stiffness.

A Study on Accelerated Corrosion Rate of Stainless Steel Type 630 with Increasing Temperature of B-free Alkaline Coolant (무붕산 알칼리 냉각재 온도 증가에 따른 Type 630 스테인리스강의 부식특성 평가 연구)

  • Jeongsoo Park;Sang-Yeob Lim;Soon-Hyeok Jeon;Ju-Seong Kim;Jeong-Mok Oh;Hee-Sang Shim
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.20 no.1
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    • pp.49-55
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    • 2024
  • Stainless 630 (or 17-4PH) is a precipitation-hardening martensitic stainless steel that has excellent mechanical properties and corrosion resistance. These characteristics make the STS630 to be used as a consisting material for various components such as spider, pin, spring, and spring retainer, of the control rod drive mechanism (CRDM) in pressurized water reactors (PWRs). In general, it is well known that the oxide layer of stainless steel consists of a duplex layer, a compact inner layer of FeCr2O4 spinel, and a coarse-grained outer layer of Fe3O4 spinel in PWR primary coolant condition. However, the characteristics of the oxide layer can be sensitively influenced by various water chemistry conditions such as temperature, dissolved oxygen, dissolved hydrogen, pH, pH adjuster type, and exposure time. In this work, we investigate the corrosion properties of the STS630 as a function of coolant temperature in an NH3 alkaline solution for its boron-free application in a small modular reactor, to confirm the feasibility for usage as a boron-free SMR structural material. As a result, oxide layer of corroded STS630 is consist of double-layer oxides consisting of a Cr-rich dense inner oxide and a Fe-rich polyhedral outer particles like as that in commercial PWR primary coolant. The corrosion rate of STS630 increases with increase in test time and temperature and the corrosion rate-time model equation was developed based on experimental data. Overall, it is expected that the results in this study provides useful data for the corrosion behavior of STS630 in alkaline environments, contributing to the development of selecting suitable materials for SMRs.

High-accuracy and High-speed Groove Die Set (고정도.고속 Groove Die Set)

  • Kim, Gun-Hoi
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.1
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    • pp.7-15
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    • 2008
  • Currently existing high-accuracy and high-speed die sets used in reciprocal press create scratches at the surface of guide posts, steel balls, and bushes due to vertical movement of balls with point-contacts between inner surface of bushes and guide posts. Consequently, accuracy of the die set and the life span of the metal mold are reduced. However, those scratches could reduce the pre-load of the steel ball. This research designed and developed a groove-type die set which improves life span of the die set by eliminating point-contacts of steel balls with guide posts. The guide post consisted of a steel-ball retainer, a steel-ball retainer stopper, a guide bush, a guide pin, a snap ring, and a spring. The steel-ball retainer has 72 holes with 8 columns of 9 holes in each column. The inner surface of the guide bush was grinded(surface roughness: $Ra\;\\;0.2{\mu}m$, accuracy: $0\;{\sim}\;-0.002mm$) after NC turning and heat treatment. Also, a line of small intermediate pocket was processed inside of the guide bush for lubrication and elimination of foreign materials. Guide grooves of steel balls were processed using a wire EDM(Electrical Discharge Machining) after heat treatment. With such a design of the guide post stated above, loads against steel balls could be dispersed greatly by the line contacts through the guide groove between the guide post and the guide bush, and the life span of the guide post could be expanded semi-permanently.