• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1999년도 춘계학술대회논문집
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• pp.237-240
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• 1999

The elastic stress analysis of the die for helical gear forging has been calculated by using the nodal force at the final stage obtained from the rigid-plastic finite element analysis. In order to obtain more precise gear products. the elastic analysis of the die after release of punch and the elastic spring-back analysis of product after ejection have been performed and the final dimension of the computational product has been in good agreement with that of the experimental product.

• 소성∙가공
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• 제17권5호
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• pp.350-355
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• 2008

Currently, in the automotive industry, the efforts to reduce the manufacturing cost by changing the manufacturing process are continually performed. In this paper, we proposed a new manufacturing process, the roll bending process of a ring plate of automotive fuel tank instead of conventional press blanking process to reduce material loss and manufacturing cost. Finite element analysis was used to optimize the roll bending process to assure rectangular cross-section of the ring plate. Also, spring-back analysis after the roll bending process was performed and dimension of the bending die considering spring-back was analyzed. Finally, we verified a possibility for realization of the proposed method with prototypes.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2008년도 추계학술대회A
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• pp.538-543
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• 2008

A roller with a shaft and hot oil paths for pressing electrodes of polymer batteries were modeled and analyzed by FEM. There are many hot oil tubes in the roller and shaft, through which $72^{\circ}C$ hot oil flows for heating the surface of a roller and shaft. Thermal deformations and temperatures distributions of the roller and shaft were calculated and a convection boundary condition on surfaces was used. The influence of existence of a groove in the shaft on the flatness of a roller surface caused by thermal deformation was investigated. In addition, the amount of spring-back of electrodes under vacuum pressure and heating was calculated after the hot rolling process. It was shown from this study that the groove in one shaft had a favorable effect on the surface flatness.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2001년도 춘계학술대회논문집A
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• pp.740-745
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• 2001

The plastic deformation behavior of formed CICC fur the superconducting Tokamac fusion device was examined and appropriate manufacturing information was provided. A relation between travel of the bending roller and spring back displacement was obtained via virtual manufacturing. The radius of CICC after forming was expressed as a function of the bend-roll travel. The maximum von Mises stress after spring back was also monitored fur the SAGBO prediction. Next, the variation of the CICC cross-sectional area was examined during the first turn and during conduit bending with the largest curvature. Finally, the coil radius was measured and compared with the data generated from the virtual manufacturing. The measured data showed similar pattern as predicted one. Using the mapping function found to match with the real data, the data from the virtual manufacturing may facilitate accurate manufacturing.

• 소성∙가공
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• 제18권6호
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• pp.494-499
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• 2009

The time-dependent constitutive law was utilized based on viscoelastic-plasticity to predict the time-dependent spring-back behavior of aluminum alloy 6022-T4 sheets. Besides nonlinear viscoelasticity, non-quadratic anisotropic yield function, Yld2000-2d, was used to account for the anisotropic yield behavior, while the combined isotropic-kinematic hardening law was used to represent the Bauschinger effect and transient hardening. For verification purposes, finite element simulations were performed for the draw-bending and the results were compared with experimental results.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 춘계학술대회 논문집
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• pp.330-333
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• 2009

The time-dependent constitutive law was developed based on viscoelastic-plasticity to describe the time-dependent spring-back behavior of aluminum alloy 6022-T4 sheets. Besides nonlinear viscoelasticity, non-quadratic anisotropic yield function, Yld2000-2d, was used to account for the anisotropic yield behavior, while the combined isotropic-kinematic hardening law was used to represent the Bauschinger effect and transient hardening. For verification purposes, finite element simulations were performed for the draw-bending and the results were compared with experimental results.

• 한국정밀공학회지
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• 제24권6호
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• pp.58-65
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• 2007

The arbitrarily-bended pipe is widely used in a heat exchanger system. Thus, the pipe bending process has important role in performance and productivity of heat exchanger system. The purpose of this study is to investigate the bending process for manufacturing of sound pipe. And, the spring-back effect and the variation of pipe thickness should be controlled effectively. The change of spring-back ratio and the thickness variation of pipe according to the change of bending radius, bending angle and pipe thickness are analyzed by FEM analysis. The analytic results are compared with the experimental data, accordingly the results show good agreement. The method of the analysis can be applied for manufacturing of precision bended pipe.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2008년도 춘계학술대회 논문집
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• pp.311-315
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• 2008

Currently, in automobile industry. the efforts to reduce the manufacturing cost by changing the process of manufacturing are continually performed. In this paper, we proposed a new manufacturing process, the roll bending of a ring plate of automotive fuel tank instead of conventional press blanking process to reduce material loss and manufacturing cost. Finite element analysis was used to optimize the roll bending process to assure rectangular cross-section of the ring plate. Also, spring-back analysis after the roll bending was performed and dimension of the bending die considering spring-back was analyzed. Finally, we verified a possibility for realization of the proposed method shape with prototypes.

• 한국정밀공학회지
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• 제13권8호
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• pp.31-39
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• 1996

In this paper, the error and its sources in manufacturing of bourdon tube pressure gage was studied, and the method to reduce such errors was discussed. In more detail, the effects of parallelism of rollers, spring back, uniformity of radius curvature and the ratio of circumferential speeds of rollers were invesrti- gated. As a reselt, we could find out that the aprallelism of roller affected to the displacement error at the free end of gage and that the amount of spring back was closely related with the ratio of circumferential speeds of rollers. The uniformity of curvature radius was determined by the distance between bending rollers and it was comparatively uniform in the range above 30 .deg. C from the both sides of tube. Also, the ratio of circumfer-ential speeds of rollers was finded out as a very important factor giving severe influence on the creep or the hysteresis of bourdon tube.

• 대한치과교정학회지
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• 제28권1호
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• pp.61-74
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• 1998

하악 제1대구치가 상실되고 하악 제2대구치가 근심으로 경사된 경우 이를 직립 시키기 위하여 직립 스프링을 사용하였을 때 초기에 나타나는 응력 분포와 치아의 변위 양상을 살펴보고 여러 조건하에서의 변화를 비교, 분석하여 바람직하지 못한 치아 이동을 감소시키기 위한 방안을 모색하고자 본 연구를 시행하였다. 3차원 유한요소법을 이용하여 하악 치아, 치근막과 치조골의 형태와 물리적 특성을 컴퓨터로 재현시키고 브라켓을 모형화하여 치아에 부착한 후 helical spring, root spring, T-loop, modified T-loop, box loop등 5가지 형태의 스프링을 beam 요소로 모형화하여 적용시켜 유한요소 모델을 제작하였다. 스프링의 형태, cinch-back 여부, activation 양, tip-backbend의 크기에 따른 차이를 보기 위하여 여러 조건하에서 탄선 적용시 나타나는 힘과 모멘트, 치아이동 변위를 개개치아의 FA point에서 계측하여 비교, 분석한 결과 다음과 같은 결론을 얻었다. 1. Helical spring과 root spring 적용시 하악 견치와 제1소구치의 압하가 일어났고, 하악 제2대구치의 원심이동과 정출, 원심회전이 일어났다. 2. T-loop, modified T-loop, box loop 적용시 하악 제2소구치의 압하와 원심이동이 일어났고, 하악 제2대구치의 직립에 필요한 원심이동과 원심회전은 T-loop에서 가장 크게 나타나고, box loop에서 가장 작게 나타났다. 3. T-loop에서 cinch-back을 한 경우 하악 제2대구치 치관의 원심이동과 원심회전은 약간 감소하였으나, 치아의 정출도 동시에 감소하였다. 4. T-loop에서 activation양을 증가시킴에 따라 하악 제2대구치의 근심이동이 점차 증가하여 공간폐쇄 경향을 보였고, 치관의 원심회전 역시 점차 증가하였으나, 하악 제2소구치의 원심 이동도 약간 증가하였다. 5. T-loop에서 tip-back bend의 양을 증가시킴에 따라 하악 제2대구치의 직립에 필요한 원심이동과 원심회전이 점차 증가하였으나, 치아의 정출은 더욱 급격히 증가하였다.