• Title/Summary/Keyword: Spray method

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Optimization of the Plasma Spray Coating Parameters of Ni-5%Al Alloy Powder Using the Taguchi Experimental Method (다꾸찌방법에 의한 Ni-5%Al 합금 분말의 플라즈마 용사코팅 조건의 최적화)

  • 이형근
    • Journal of Welding and Joining
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    • v.20 no.5
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    • pp.120-126
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    • 2002
  • Ni-5%Al alloy powder is widely used as the bond coating powder to improve the adhesive strength between the substrate and coating. The important properties in the bond coating are the deposition efficiency and surface roughness. In this study, it was tried to optimize the plasma spray parameters to maximize the deposition efficiency and surface roughness. In the first step, spray current and hydrogen gas flow rate were optimized in order to increase the deposition efficiency. In the next step, the seven plasma spray variables were selected and optimized to improve both the deposition efficiency and surface roughness using the Taguchi experimental method. By these optimization, the deposition efficiency was improved from about 10 % at the frist time to 51.2 % by the optimization of spray current and hydrogen gas flow rate and finally to 65.2 % by the Taguchi experimental method. The average surface roughness was increased from about $12.9\mu\textrm{m}$ to $15.4\mu\textrm{m}$.

Measurement of Spray Distribution of Swirl Injector by Tomography method (토모그래피 기법을 이용한 스월 인젝터의 분무 분포 계측)

  • Park, Gu-Jeong;Cho, Seong-Ho;Chung, Jae-Mook;Kim, Tae-Sung;Yoon, Young-Bin
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.04a
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    • pp.39-44
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    • 2011
  • This study constructed the spray distribution by the Tomography method at high pressure condition. The constructed spray distribution was compared with the images by Indirect Photography method so that the spray size was confirmed and took the boundary of the distribution. It was confirmed that the Tomography applies to construct the distribution at high pressure.

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A study about design of main parts and injection molds for atomization of cosmetic spray using finite element method (수치해석을 이용한 코그메틱용 스프레이 미립화를 위한 부품설계 및 금형 설계에 과한 연구)

  • Seo, Hyoung-Jin;Son, Chang-Woo;Jang, Young-Ju;Yang, Woo;Seo, Tae-Il
    • Design & Manufacturing
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    • v.9 no.2
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    • pp.25-29
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    • 2015
  • This paper presented characterization of spray velocity and angle of spray nozzle systems for cosmetic products. Diameter and length of nozzle orifice were chosen as shape factors of the spray system. Spray orifice of the spray pattern is a factor influencing the quality of the product. Fluid analysis was conducted by using "Fluent" to obtain spray angle and velocity. RSM (Response Surface Method) was used to approximate the relationship between these 2 factors and spray characteristics. To evaluate the proposed method, experimental work with existing was conducted and good agreement between simulation and experimental results.

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Definition and Correlation for Spray Angle in Non-Reacting Diesel Fuel Sprays

  • No, Soo-Young
    • Journal of ILASS-Korea
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    • v.11 no.4
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    • pp.244-250
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    • 2006
  • Of the macroscopic spray characteristics of non-reacting diesel fuel sprays, the spray angle reflects directly the atomization and air entrainment processes downstream the nozzle. In addition, spray angle is important because it will be closely related to the spray penetration. The existing definitions for the measurement of spray angle as well as the correlations for the prediction of spray angle are, therefore, summarized and reviewed. The existing definition of spray angle can be classified into four groups: distance based on orifice diameter, distance based on spray tip penetration, definition based on surface wave, and definition based on atomization. It is strongly required to specify the definition and measurement method when the data for spray angle is reported. The existing correlations for spray angle can be classified into two groups: theoretical and empirical correlations. The study on the evaluation of the existing correlations fer spray angle is required.

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A Study on the Spray Characteristics of CRDI System with Ambient Pressure (분위기압력에 따른 CRDI 분사계의 분무특성 연구)

  • Kim, Sang-Am;Wang, Woo-Gyeong
    • Journal of Power System Engineering
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    • v.18 no.6
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    • pp.21-28
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    • 2014
  • The studies of the spray characteristics for a CRDI engine had been advancing by many researchers, because the performance and exhaust emission were significantly affected with the spray characteristics. But most experiments of the studies would be done at low ambient pressure conditions under 2MPa. In this study, injection rates were measured with Zeuch's method at various ambient pressures to 5MPa and a constant injection pressure of 130MPa. On the same conditions, non-evaporating spray images were taken with a high speed camera and analyzed carefully with Adobe Photoshop CS3. Macroscopic spray characteristics and breakup processes in the spray could be found from the examined and analyzed data. The initial injection rate, penetration, angle, velocity and breakup of the spray were practically affected with a variation of the ambient pressure, but the injection start time and injection period were scarcely affected. As the ambient pressure was higher, the breakup of a high density droplet region in the spray was happened slowly and the main position of breakup was shifted from a front of the spray to a upstream around a nozzle. The results and techniques of spray visualization and injection rate measurement in this study would be practically effective to study a high pressure diesel spray for a CRDI.

Improvement of the Efficiency of a Twin-fluid Nozzle using Ultrasonic Vibration (초음파 가진을 이용한 2-유체 노즐의 효율 향상)

  • 주은선;나우정;정진도;송민근;이경열
    • Journal of Biosystems Engineering
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    • v.27 no.4
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    • pp.317-326
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    • 2002
  • Characteristics of a twin-fluid spray with ultrasonic vibration were examined in order to obtain a high efficiency of cold-fog spray of the automatic pest control machine which has been widely used in protected horticulture recently. An electrostrictive vibrator of PZT BLT and a magnetostrictive $\pi$-type vibrator were used applied as the ultrasonic transducers with a frequency of 28 kHz. All experiments were conducted in 4 methods of spray ; a conventional spray method without ultrasonic forcing, an indirect vibration method with ultrasonic forcing, an improving-quality method by ultrasonic forced within liquid, and a combined-use method with both of the indirect vibration method and the improving quality method. It was found that the ultrasonic energy increased the atomization efficiency of spray droplets about 10% and especially much more in the case of the combined-use method.

The Method and Apparatus for Photoresist Spray Coating with High Temperature Rotational Chuck (고온 회전 척을 구비한 포토레지스트 Spray Coating 방법 및 장치)

  • Park, Tae-Gyu;Kim, Jun-Tae;Kim, Kook-Jin;Suk, Chang-Gil
    • Proceedings of the KIEE Conference
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    • 2003.10a
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    • pp.42-44
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    • 2003
  • The paper presents the method and apparatus for conformal photoresist spray coating on the 3D structured substrate. The system consists of a high-temperature-rotational chuck, ultrasonic spray nozzle module, angle control module and nozzle moving module. The coating uniformity is acquired by controlling the moving speed of the ultrasonic spray nozzle across the substrate which is rotated constantly. To coat the photoresist conformally the spray angle of the nozzle and the temperature of the substrate are controlled during spray coating. The rotational chuck can be heated up by hot air or $N_2$. The photoresist (AZ1512) has been coated on the 3D structured wafer by spray coating system and the characteristics have been evaluated.

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Development of Digital Particle Holographic System for Measurements of the Characteristics of Spray Droplets (분무 액적 특성 계측을 위한 디지털 입자 홀로그래피 시스템의 개발)

  • Yan, Yang;Kang, Bo-Seon
    • Journal of ILASS-Korea
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    • v.15 no.2
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    • pp.53-60
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    • 2010
  • This study presents development of digital particle holographic system and its application to spray field to measure three-dimensional velocities and sizes of spray droplets. A double exposure hologram recording system with synchronization system for time control was established and digital holograms can be recorded in a short time interval. To process recorded holograms, the correlation coefficient method was used for focal plane determination of particles. To remove noises and improve the quality of holograms and reconstructed images, the Wiener filter was adopted. The two-threshold and image segmentation methods were used in binary image transformation. For particle pairing, the match probability method was adopted. The developed system was applied to spray field and three-dimensional velocities and sizes of spray droplets were measured. The measurement results of digital holographic system were compared with those made by laser instruments, PDPA(Phase Doppler Particle Analyzer), which proved the feasibility of in-line digital particle holographic system as a good measurement tool for spray droplets.

Comparison of Spray Characteristics according to Physical Properties of Ethanol/Gasoline Blended Fuel (에탄올/가솔린 혼합연료의 물리적 특성에 따른 분무 특성 비교)

  • Kim, Woong Il;Kim, Youngkun;Lee, Hwang Bok;Lee, Kihyung
    • Journal of ILASS-Korea
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    • v.22 no.3
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    • pp.109-115
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    • 2017
  • The aim of this study is to investigate the effect of physical properties of fuels on spray characteristics in the gasoline direct injection system. Injection rate, spray visualization, and spray pattern experiments were performed to analyze the spray characteristics of ethanol, gasoline, and ethanol/gasoline blends. We measured injection rate of each fuel via the Bosch method. The spray visualization experiment was also carried out at atmospheric pressure using a high-speed camera. Finally, the average of drop surface area per unit volume was measured using the optical patternator. The experimental results from Bosch method showed that peak injection rate increased when the volume fraction of ethanol increased. In addition, higher viscosity of ethanol than that of gasoline leads to longer injection delay. At the initial injection region before reaching 0.8 ms, the spray tip penetration becomes longer as increasing the volume fraction of ethanol, but reversely shorter after 0.8 ms. It was found that ethanol makes spray angle become larger. The surface area per unit volume of the drop was decreased as the distance from the injection tip or the concentration of the gasoline increased.

Optimized Washing Method for Performance Improvement of a Washing Machine for Boxthorn Berries (구기자 세척기의 세척성능 향상을 위한 최적 세척방법 구명)

  • Kim, Woong;Lee, Seung-Kee;Jo, Hee-Jae;Han, Jae Woong
    • The Korean Journal of Community Living Science
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    • v.24 no.2
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    • pp.187-194
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    • 2013
  • The purpose of this study was to define the optimal boxthorn berries washing method for developing the boxthorn berries cleaner. We analyzed the rate of removal of residual pesticides according to washing methods; 1st - habitual washing method, 2nd - drum rotation washing method, 3th - drum rotation and air bubble washing method, 4th - drum rotation and nozzle spray washing method, 5th - drum rotation and air bubble and nozzle spray washing method. A rate of removal of residual pesticides of 88% was detected in the drum rotation and air bubble and nozzle spray washing method, and a rate of 82% was detected in the habitual washing method. The drum rotation and air bubble and nozzle spray washing method appeared to be the best good washing effect compared to the habitual washing method(about 6% compared to 82.0% higher). Clothianidin Triadimefon, Triforine ingredients, the drum rotation and air bubble and nozzle spray washing method efficiency was lower compared to the habitual washing method removal efficiency.