• Title/Summary/Keyword: Spark-plasma sintering

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Fabrication and thermal conductivity of CeO2-Ce3Si2 composite

  • Ahn, Jungsu;Kim, Gyeonghun;Jung, Yunsong;Ahn, Sangjoon
    • Nuclear Engineering and Technology
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    • v.53 no.2
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    • pp.583-591
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    • 2021
  • Various compositions of CeO2-Ce3Si2 (0, 10, 30, 50, and 100 wt%Ce3Si2) composites were fabricated using conventional sintering and spark plasma sintering. Lower relative density, enhanced interdiffusion of oxygen and silicon, and silicide agglomerations from the congruent melting of Ce3Si2 at 1390 ℃ were only observed from conventionally-sintered pellets. Thermal conductivity of spark plasma sintered CeO2-Ce3Si2 composites was calculated from the measured thermal diffusivity, specific heat, and density, which exhibited dense (>90 %TD) and homogeneous microstructure. The composite with 50 wt%Ce3Si2 exhibited 55% higher thermal conductivity than CeO2 at 500 ℃, and 81% higher at 1000 ℃.

Thermoelectric Properties of PbTe Prepared by Spark Plasma Sintering of Nano Powders (나노 분말을 Spark Plasma 소결해 제조한 PbTe의 열전 특성)

  • Jun, Eun-Young;Kim, Ho-Young;Kim, Cham;Oh, Kyung-Sik;Chung, Tai-Joo
    • Journal of Powder Materials
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    • v.25 no.5
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    • pp.384-389
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    • 2018
  • Nanoparticles of PbTe are prepared via chemical reaction of the equimolar aqueous solutions of $Pb(CH_3COO)_2$ and Te at $120^{\circ}C$. The size of the obtained particles is 100 nm after calcination in a hydrogen atmosphere. Dense specimens for the thermoelectric characterization are produced by spark plasma sintering of prepared powders at $400^{\circ}C$ to $500^{\circ}C$ under 80 MPa for 5 min. The relative densities of the prepared specimens reach approximately 97% and are identified as cubic based on X-ray diffraction analyses. The thermoelectric properties are evaluated between $100^{\circ}C$ and $300^{\circ}C$ via electrical conductivity, Seebeck coefficient, and thermal conductivity. Compared with PbTe ingot, the reduction of the thermal conductivities by more than 30% is verified via phonon scattering at the grain boundaries, which thus contributes to the increase in the figure of merit.

The Phase Analysis of MgB2 Fabricated by Spark Plasma Sintering after Ball Milling (볼 밀링 후 방전플라즈마 소결법에 의해 제조된 MgB2의 상 분석)

  • Kang, Deuk-Kyun;Choi, Sung-Hyun;Ahn, In-Shup
    • Journal of Powder Materials
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    • v.15 no.5
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    • pp.371-377
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    • 2008
  • This paper deals with the phase analysis of $MgB_2$ bulk using spark plasma sintering process after ball milling. Mg and amorphous B powders were used as raw materials, and milled by planetary-mill for 9 hours at argon atmosphere. In order to confirm formation of $MgB_2$ phase, DTA and XRD were used. The milled powders were fabricated to $MgB_2$ bulk at the various temperatures by Spark Plasma Sintering. The fabricated $MgB_2$ bulk was evaluated with XRD, EDS, FE-SEM and PPMS. In the DTA result, reaction on formation of $MgB_2$ phase started at $340^{\circ}C$. This means that ball milling process improves reactivity on formation of $MgB_2$ phase. The $MgB_2$ MgO and FeB phases were characterized from XRD result. MgO and FeB were undesirable phases which affect formation of $MgB_2$ phase, and it's distribution could be confirmed from EDS mapping result. Spark Plasma Sintered sample for 5 min at $700^{\circ}C$ was relatively densified and it's density and transition temperature showing super conducting property were $1.87\;g/cm^3$ and 21K.

Fabrication and Properties of Densified Tungsten by Magnetic Pulse Compaction and Spark Plasma Sintering (자기펄스 성형 및 방전 플라즈마 소결 공정으로 제조한 텅스텐 소결체의 특성)

  • Lee, Eui Seon;Byun, Jongmin;Jeong, Young-Keun;Oh, Sung-Tag
    • Korean Journal of Materials Research
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    • v.30 no.6
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    • pp.321-325
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    • 2020
  • The present study demonstrates the effect of magnetic pulse compaction and spark plasma sintering on the microstructure and mechanical property of a sintered W body. The relative density of green specimens prepared by magnetic pulse compaction increases with increase in applied pressure, but when the applied pressure is 3.4 GPa or more, some cracks in the specimen are observed. The pressureless-sintered W shows neck growth between W particles, but there are still many pores. The sintered body fabricated by spark plasma sintering exhibits a relative density of above 90 %, and the specimen sintered at 1,600 ℃ after magnetic pulse compaction shows the highest density, with a relative density of 93.6 %. Compared to the specimen for which the W powder is directly sintered, the specimen sintered after magnetic pulse compaction shows a smaller crystal grain size, which is explained by the reduced W particle size and microstructure homogenization during the magnetic pulse compaction process. Sintering at 1,600 ℃ led to the largest Vickers hardness value, but the value is slightly lower than that of the conventional W sintered body, which is attributed mainly to the increased grain size and low sintering density.

Fabrication of TiAl Alloys by Mechanical Milling and Spark Plasma Sintering (기계적 분쇄화 및 스파크 플라즈마 소결에 의한 TiAl 합금의 제조)

  • Kim, M.S.;Kim, J.S.;Hwang, S.J.;Hong, Y.H.;Oh, M.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.17 no.1
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    • pp.17-22
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    • 2004
  • In the present study, newly developed spark plasma sintering(SPS) technique was introduced to refine the grain size of ${\gamma}$-based TiAl intermetallic compounds. Ti-46Al-1.5Mo and Ti-46Al-1.5Mo-0.2C(at%) prealloyed powders were produced by mechanical milling(MM) in high-energy attritor. The mechanically milled powders were characterized by XRD and SEM for the microstructural evolution as a function of milling time. And then, the MMed powders were sintered by both spark plasma sintering and hot pressing in vacuum (HP). After the sintering process, MM-SPSed specimens were heat-treated in a vacuum furnace (SPS-VHT) and in the SPS equipment(MM-SPS) for microstructural control. It was found from microstrutural observation that the microstructure consisting of equiaxed ${\gamma}$-TiAl with a few hundred nanometer in average size and ${\alpha}_2-Ti_3Al$ particles were formed after both sintering processes. It was also revealed from hardness test and three-point bending test that the effect of grain refinement on the hardness and bending strength is much higher than that of carbon addition. The fully lamellar microstructures, which is less than $80{\mu}m$ in average grain size was obtained by SPS-VHT process, and the fully lamellar microstructure which is less than $100{\mu}m$ in average grain size was obtained by MM-SPS for a relatively shorter heat-treatment time.

Properties of Sr-Ferrites Prepared by Spark Plasma Sintering Process (스파크 플라즈마 소결법으로 제조된 Sr-페라이트의 특성)

  • Roh, J.S.;Oh, M.H.
    • Journal of the Korean Magnetics Society
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    • v.13 no.1
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    • pp.29-35
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    • 2003
  • Anisotropic Sr-ferrites were prepared by the spark plasma sintering process (SPS). The Ferrite particles were oriented and densified during sintering process, and the anisotropic ferrites were manufactured at low sintering temperature and a remarkable short time processing by SPS method. It was showed that the anisotropy of ferrite particles at the specimen outer side was more higher than that at the specimen center, and it seems possible that the orientation of ferrite particles was related to DC current. Magnetic and physical properties of sintered Sr-ferrites are Br = 3.15 kG, iHc : 2.67 kOe, and density : 5.033 g/cm$^3$ when the samples were sintered for 8 minutes at 106$0^{\circ}C$.

Effect of Spark Plasma Sintering on the Materials Properties of Water Atomized Al-Zn-Mg Alloy (Spark plasma sintering을 이용한 수분무 Al-Zn-Mg합금분말의 소결특성)

  • Kim, Sun-Mi;Kim, Taek-Soo;Kim, Young-Do;Kim, Jeong-Gon
    • Journal of Powder Materials
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    • v.16 no.1
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    • pp.63-67
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    • 2009
  • In order to investigate the effect of rapid solidification on the microstructure and the mechanical properties of Al-Zn-Mg system alloys, water atomization was carried out, since the water atomization beared the highest solidification rate among the atomization processes. The as atomized alloy powders consisted of fine grains less than 4 ${\mu}m$ in diameter, and the second particles were not detected on XRD. The microstructure as solidified was maintained even after the spark plasma sintering at the heating rate of 50 K/min. On the other hand, lower rate of 20 K/min induced a formation of $MgZn_2$ particles, resulting in strengthening of the matrix. The density was almost constant at the temperature above 698K. The sintering temperature above 698K had no effect on the strength of the sintered materials.

Synthesis and Properties of a Ge2Sb2Te5 Sputtering for Use as a Target by Spark Plasma Sintering (방전 플라즈마 소결에 의한 Ge2Sb2Te5 스퍼터링 타겟 제조 및 특성)

  • Bang, C.W.;Kim, K.B.;Lee, J.K.
    • Journal of Powder Materials
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    • v.21 no.2
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    • pp.137-141
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    • 2014
  • In this study, we report the sintering behavior and properties of a $Ge_2Sb_2Te_5$ alloy powders for use as a sputtering target by spark plasma sintering. The effect of various sintering parameters, such as pressure, temperature and time, on the density and hardness of the target has been investigated in detail. Structural characterization was performed by scanning electron microscopy and X-ray diffraction. Hardness and thermal properties were measured by differential scanning calorimetry and micro-vickers hardness tester. The density and hardness of the sintered $Ge_2Sb_2Te_5$ materials were 5.8976~6.3687 $g/cm^3$ and 32~75 Hv, respectively.

Evaluation of Fe-Cr Systems Metallic Interconnectorby Spark Plasma Sintering (방전플라즈마 소결법을 이용한 Fe-Cr계 금속 연결재의 특성 평가)

  • Chang, Se-Hun;Hong, Ji-Min;Choi, Se-Weon;Kim, Hwi-Jun;Ahn, Jung-Ho;Oh, Ik-Hyun
    • Korean Journal of Materials Research
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    • v.17 no.8
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    • pp.397-401
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    • 2007
  • Fe based SOFC(Solid Oxide Fuel Cell) interconnector was fabricated by using the spark plasma sintering process and its microstructure and mechanical properties were investigated in this study. To fabricate the interconnector, the Fe-26Cr powder was mixed with the Ag (5, 10, 20wt.%) particles. In the Fe-26Cr-Ag sintered bodies, the Ag particles were almost dispersed at the grain boundary of the Fe-26Cr. The sintered bodies have the density of 87.2-97.5%, the density increases with increasing Ag content at sintering temperature of $850^{\circ}C$. Also, the compressive yield strength increases with increasing Ag content at the same sintering temperature.

Densification Behavior of Mechanically Alloyed NiAl Powder Compact during Spark-plasma Sintering and its Mechanical Property

  • Kim, Ji-Soon;Jung, Soon-Ho;Jang, Young-Il;Kwon, Young-Soon
    • Journal of Powder Materials
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    • v.10 no.3
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    • pp.172-175
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    • 2003
  • Mechanically-alloyed NiAl powder was sintered by Spark-Plasma Sintering (SPS) process. Densification and behavior mechanical property were determined from the experimental results and analysis ,such as changes in linear shrinkage, shrinkage rate, microstructure, and phase during sintering process, Victors hardness, and transver.ie-rupture-strength (TRS). Above 97% relative density was obtained after sintering at 115$0^{\circ}C$ for 5 min. Crystallite size determined by the Scherrer method was approximately 50 nm. From the X-ray diffraction analysis it was confirmed that the sintered bodies were composed mainly of NiAl phase together with Ni$_3$Al phase. Measured Vickers hardness and TRS value were 555$\pm$10 $H_v$ and 1393$\pm$75 MPa , respectively.