• Title/Summary/Keyword: Solidification behavior

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The Formation Behavior and Thermal Stability of $E_6$ Eutectic Phase in Unidirectionally Solidified Al-Fe Alloys (일방향 응고시킨 Al-Fe계 합금에서 $E_6$ 공정상의 생성특성과 열적안정성)

  • Jung, Hae-Ryong
    • Journal of Korea Foundry Society
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    • v.19 no.1
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    • pp.71-76
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    • 1999
  • Eutectic and off-eutectic Al-Fe alloys were unidirectionally solidified at the solidification rate of $1{\sim}50\;mm/min$ under the temperature gradients $75{\sim}80^{\circ}C/cm$. The investigation has been carried out for the microstructural variation, phase transition, mechanical properties by means of detailed analyses of stress-strain, micro-Vickers hardness and scanning electron micrography. The thermal stability at elevated temperature has been studied on $Al-Al_6Fe$ eutectic alloy held at $600^{\circ}C$ for $0{\sim}150$ hours. When the solidification rate was less than 10mm/min, the X-ray diffraction and EDS analysis showed the presence of $Al_3Fe$ compound. As the solidification rate more than 20 mm/min, $Al-Al_3Fe$ eutectic phase was transfered into $Al-Al_6Fe$ eutectic phase. The mechanical properties of unidirectionally solidified off-eutectic Al-Fe alloy is better than those of unidirectionally solidified eutecic Al-Fe alloy Maximum ultimate tensile strength was obtained in Al-2.25% Fe alloy which was unidirectionally solidified at the solidification rate of 20 mm/min. The metastable $Al-Al_6Fe$ phase was transferred into stable $Al-Al_3Fe$ phase at $600^{\circ}C$ held for 150 hours.

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Optimization of Casting Design for Automobile Transmission Gear Housing by 3D Filling and Solidification Simulation in Local Squeeze Diecasting Process (국부가압 다이캐스팅 공정에서 3차원 유동 및 응고해석을 통한 자동차 변속기 Gear Housing의 주조방안 설계 최적화)

  • Park, Jin-Young;Kim, Eok-Soo;Park, Yong-Ho;Park, Ik-Min
    • Korean Journal of Materials Research
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    • v.16 no.11
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    • pp.668-675
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    • 2006
  • In the partial squeeze casting process, the filling behavior of liquid metal and solidification pattern in thick area have significant influence on the quality of casting products and die life. For the optimal casting design of automobile transmission gear housing, various analyses were performed in this study by using computer simulation code, MAGMAsoft and the simulation results were compared and analyzed with experimental results. By air pressure criteria, internal porosities caused by air entrap during the mold filling were predicted and reduced remarkably by modification of gating system. Also, optimal squeeze-time lag to apply partial squeeze pin in thick area was calculated and the castings was free from shrinkage defects with the result of solidification analysis. Consequently, casting design for automobile transmission gear housing was optimized and approved by Computer Tomography.

A Study on the Effect of Solidification Substructure on the Hydrogen Embrittlement of Inconel 718 Fabricated by Selective Laser Melting (Selective laser melting 방식으로 제작된 Inconel 718 합금의 수소취성에 미치는 응고셀 조직의 영향에 관한 연구)

  • Lee, Dong-Hyun
    • Journal of the Korean Society for Heat Treatment
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    • v.35 no.4
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    • pp.203-210
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    • 2022
  • In this study, hydrogen embrittlement in Inconel 718 fabricated by selective laser melting (SLM) was investigated. To focus on the effect of the SLM-induced solidification substructure, hydrogen embrittlement behavior of SLM as-built (SLM-AB) sample and that of conventionally produced (Con-S) sample were systematically compared. The detailed microstructural characterization showed that the SLM-AB sample exhibited a solidification substructure including a high density of dislocations and Laves phase, while the Con-S sample showed completely recrystallized grains without any substructure. Although the intrinsic strength in the SLM-AB sample was higher than the Con-S sample, the resistance to hydrogen embrittlement was higher in the SLM-AB sample. Nevertheless, a statistical analysis of the hydrogen-assisted cracks (HACs) revealed that the predominant HAC type of SLM-AB and Con-S samples was similar, i.e., intergranular HAC. The difference in the resistance to hydrogen embrittlement between the SLM-AB and Con-S samples were discussed in terms of the relation between the microstructural feature and its effect on hydrogen accumulation.

Continuous relaxation spectrum for the numerical analysis of concrete creep

  • Zi, Goang-Seup
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.466-471
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    • 2004
  • Efficient numerical finite element analysis of creeping concrete structures requires the use Kelvin or Maxwell chain model, which is most conveniently identified from a continuous retardation or relaxation spectrum, the spectrum in turn being determined from the given compliance or relaxation function. The method of doing that within the context of solidification theory for creep with aging was previously worked out by Bazant and Xi, but only for the case of a continuous retardation spectrum based on Kelvin chain. The present paper is motivated by the need to incorporate concrete creep into the recently published microplane model M4 for nonlinear triaxial behavior of concrete, including tensile fracturing and behavior under compression. In that context. the Maxwell chain is more effective than Kelvin chain. because of the kinematic constraint of the microplanes used in M4. Determination of the continuous relaxation spectrum for Maxwell chain. based on the solidification theory, is outlined and numerical examples are presented.

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Corrosion Behavior of Rapidly Solidified Mg-Zn-Y Alloys in NaCl Solution

  • Izumi, Shogo;Yamasaki, Michiaki;Sekigawa, Takahiro;Kawamura, Yoshihito
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1043-1044
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    • 2006
  • Compositional dependence of corrosion behavior of rapidly solidified Mg-rich Mg-Zn-Y alloys in NaCl aqueous solution has been investigated. Mg-Zn-Y ternary alloys containing small amounts of Zn exhibited low corrosion rate, although the $Mg_{98}Y_2$ (at. %) binary alloy showed severe corrosion with violet evolution of hydrogen. The alloy with highest corrosion-resistance was $Mg_{97.25}Zn_{0.75_Y_2$, its corrosion rate was about 1 mm year-1 in 0.17 M (1.0 wt. %) NaCl solution. $Mg_{97.25}Zn_{0.75}Y_2$ alloy exhibited passive region in anodic polarization curves when immersed in NaCl solution. Rapidly solidification and small amount of Zn addition may bring about an increase in electrochemical homogeneity of Mg-Zn-Y alloys, resulting in enhancement of corrosion resistance.

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Evaluation of Dissipation Behavior of Excess Pore Pressure in Liquefied Sand Deposit Using Centrifuge Tests (원심모형실험을 이용한 액상화 모래지반의 과잉간극수압 소산거동 분석)

  • Kim Sung-Ryul;Ko Hon-Yim;Kim Myoung-Mo
    • Journal of the Korean Geotechnical Society
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    • v.22 no.1
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    • pp.53-61
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    • 2006
  • Soil liquefaction occurs by complex dynamic interaction between soil particles and pore fluid. Therefore, experimental researches have been widely performed to analyze liquefaction phenomena. In this research, centrifuge tests were performed to analyze the liquefaction behavior of horizontal sand ground. Centrifugal acceleration was 40g and the thickness of model ground was 25cm, which simulates 10m thickness in prototype scale. Viscous fluid was used as pore fluid to remove the time scaling difference between dissipation and dynamic shaking. Test results showed that the dissipation of excess pore pressure is the combined behavior of solidification and consolidation. In addition, the solidification rate, the ground acceleration amplitude, and the dynamic permeability during solidification were influenced by the confining pressure.

Effect of Centrifugal Casting Thickness on the Mechanical Properties and the Microstructure of Alloy 625 (Alloy 625의 특성과 조직에 미치는 원심주조품 두께의 영향)

  • Lee, Yu-Jung;Kim, Byung-Hoon;Joo, Yun-Kon;Jo, Chang-Yong;Lee, Je-Hyun
    • Journal of Korea Foundry Society
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    • v.42 no.3
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    • pp.153-160
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    • 2022
  • The effect of thickness on the microstructure and the mechanical properties of centrifugal cast 625 was investigated. Centrifugal cast 625 with various thickness of 10, 17 and 50mm showed partially columnar grained structure 8, 12.3 and 18.5mm respectively from the outer surface. Secondary dendrite arm spacing in the columnar grains slightly increased with increasing casting thickness. Tensile strength of the columnar region was similar regardless of casting thickness. Solidification behavior of the columnar grained region is similar to that of directional solidification, thus solidification rate in the centrifugal cast tube was extrapolated from the secondary dendrite arm spacing data of the directionally solidified material. The equiax grained region formed interior of the thick castings. The tensile strength of the equiaxed region showed the average value of the columnar region which is presumably originated from the grain structure rather than secondary dendrite arm spacing.