• 한국압력기기공학회 논문집
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• 제20권2호
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• pp.107-114
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• 2024

This study analyzes the effect of solid-state phase transformation (SSPT) on finite element (FE) residual stress analysis. The SA508 Grade 3 Class 1 plate was used for the analysis. A cylindrical 3D heat source was applied for the thermal simulation, and the thermal model variables were determined using experimental temperature variation over time and the shape of fusion zone after welding. Stress analysis was performed based on the temperature gradient obtained from the thermal simulation, and the experimental residual stress of electron beam-welded SA508 was accurately reproduced with consideration of SSPT during simulation. The validated model was then used to investigate the effect of SSPT on welding residual stress. The results showed that longitudinal residual stress at the weld centerline was significantly overestimated, however, the transverse residual stress was acceptably reproduced. Consequently, the transverse residual stress might be estimated without consideration of SSPT, and the longitudinal stress should be analyzed with consideration of SSPT to improve the design margin for electron beam-welded structures.

• 한국주조공학회지
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• 제39권6호
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• pp.110-115
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• 2019

Recently, various studies have been conducted on additive manufacturing technology developed using metal materials. In this study, a numerical analysis was introduced to analyze the effects of the thermal deformation and residual stress which arise during the SLM (selective laser melting) manufacturing process. A phase-transformation mechanism is implemented with the use of the Ti-6Al-4V material, in which a solid-state phase transformation (SSPT) can be induced during a numerical analysis. In this case, the phase of the Ti-6Al-4V material changes from a powder to a solid state and then to the Martensite phase in sequence during heating and cooling steps. The numerical analysis during the SLM process was verified by comparing the results of tensile tests with those from the numerical analysis based on the SSPT material properties.

• 오토저널
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• 제6권4호
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• pp.46-53
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• 1984

The analysis of temperature distribution and change of metallic structures during water quench were presented by finite element method. In temperature calculation the equation of unsteady state hear conduction problem considering latent heat due to phase transformation was applied to finite solid cylinder, SM 45C of 40mm diameter and 40mm height. In metallic structure analysis iso-thermal transformation curve and the equations of evolution in pearlite-martensite transformation were applied. The calculated results upon temperature and metallic structures were agreed with those of experimental observations.

• 한국분말재료학회지
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• 제12권4호
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• pp.255-260
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• 2005

Direct solid state synthesis by hot pressing has been applied in order to produce high efficiency $Zn_4Sb_3$ bulk specimens. Single phase $Zn_4Sb_3$ with 98.5% of theoretical density was successfully produced by direct hot pressing of elemental powders containing 1.2 at.% excess Zn. Thermoelectric properties as a function of temperature were investigated from room temperature to 600 K and compared with results of other studies. Transport properties at room temperature were also evaluated. Thermoelectric properties of single phase $Zn_4Sb_3$ materials produced by direct synthesis were measured and are comparable to the published data. Direct solid state synthesis by hot pressing provides a promising processing route in this material.

• 한국주조공학회지
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• 제29권2호
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• pp.64-69
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• 2009

In the present study the effect of cooling rate during solidification on the microstructural characteristics of Al-xAg (x = 31, 33, 35 at.%) in-situ binary eutectic composites has been investigated. To provide a wide range of cooling rate three different casting techniques, i.e. conventional casting, injection casting, and melt spinning have been used. The observed microstructure is very much dependent on the cooling rate. The fcc ${\alpha}$-Al and hcp $Ag_2Al$ phases exhibits an orientation of (111)Al//(0001)$Ag_2Al$, [1-10]Al//[11- 20]$Ag_2Al$. The microstructure of the melt-spun samples contains Widmanstatten structure resulting from solid-state transformation and nano scale two-phase structure resulting from solid-state phase separation. The microstructure of injection-cast samples contains eutectic structure and solid state phase-separated structure. On the other hand, conventional-cast samples exhibit a microstructure consisted of plate-type eutectic structure.

• 한국전산유체공학회지
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• 제5권1호
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• pp.27-32
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• 2000

This study investigates the problem of phase change from liquid to solid in the inviscid stagnation flow. The instantaneous location of the solid-liquid interface is fixed for all times by a coordinate transformation. Finite difference method is used to obtain the solution of the unsteady problem, and the growth rate of solid and the transient heat transfer from the surfaces of solid are investigated. The transient solution is dependent on the three dimensionless parameters, but the final steady state is determined by only one parameter of temperature ratio/conductivity ratio. It is observed that the instantaneous heat flux at the surface of solid can be obtained with sufficient accuracy by measuring the thickness of the solid or vice versa.

• 소성∙가공
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• 제19권8호
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• pp.468-473
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• 2010

Shape memory alloys (SMAs) have the ability to recover their original shape upon thermo-mechanical loading even after large inelastic deformation. The unique feature is known as pseudoelasticity and shape memory effect caused by the crystalline structural transformation between two solid-state phases called austenite and martensite. To support the engineering application, a number of constitutive models, which can be formally classified into either micromechanics-based or phenomenological model, have been developed. Most of the constitutive models include a kinetic law governing the crystallographic transformation. The present work presents a one-dimensional, phenomenological constitutive model for SMAs in the context of the unified viscoplasticity theory. The proposed model does not incorporate the complex mechanisms of phase transformation. Instead, the effects induced by the transformation are depicted through the growth law for the back stress that is an internal state variable of the model.

• 한국분말재료학회지
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• 제18권6호
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• pp.496-501
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• 2011

In this study, the effect of milling time on the microstructure and phase transformation behaviors of Ni-12 wt.%B powders was investigated using vibratory ball milling process. X-ray diffraction patterns showed that the phase transformation of mixed Ni-B elemental powder occurred after 50 hours of milling, with a formation of nickel boride phases. Through the study of microstructures in mechanical alloying process, it was considered that ball milling strongly accelerates solid-state diffusions of the Ni and B atoms during mechanical alloying process. The results of X-ray photoelectron spectroscopy showed that most of B atoms in the powder were linked to Ni with a formation of nickel boride phases after 200 hours of milling. It was finally concluded that mechanical alloying using ball milling process is feasible to synthesize fine and uniform nickel boride powders.

• 한국자기학회지
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• 제5권5호
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• pp.543-547
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• 1995

A set of $Fe_{1-x}Ni_{x}$ (x=0.10, 0.25, 0.30, 0.35, 0.50, 0.60, 0.75, 0.85) fine particles prepared by the gas evaporation technique was studied by $M\"{o}ssbauer$, XRD and other techniques. The XRD and $M\"{o}ssbauer$ patterns of the sample with x=0.10 ($Fe_{90}Ni_{10}$) were found to be exceptionally different, showing an austenite phase stability when the particles are quenched. This phase stability is quite different from that of the corresponding bulk alloy. Using binomial distrbution fits of the $M\"{o}ssbauer$ spectra of the particles in terms of nearest and next nearest neighbour configurations around the Fe atoms, an analysis of this phase stability is given. The changes in the relative intensities of the resulting magnetic sextets are used to determine the increase in martensite following the austenite-martensite transformation process. The stable austenite can, therefore, be determined. This stability may be related to the oxide surface layer and the small number of atoms of these fine particles.

• 대한기계학회논문집B
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• 제23권2호
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• pp.185-197
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• 1999

Heat transfer and solidification of liquid silicon in von-$K{\acute{a}}rm{\acute{a}}n$ swirling flow is investigated. The moving boundary is fixed for all times by a coordinate transformation, and finite difference method Is used to obtain the instantaneous location of the solid-liquid Interface and the heat transfer from the surfaces of solid and liquid. For small Stefan number or low wall temperature, the transient heat transfer from the surface of solid(QS(t)) is much larger than that from the liquid side of solid-liquid interface(QL(t)) and QL(t) reaches its quasi-steady-state value much faster than QS(t).