• 제목/요약/키워드: Solid Lubrication

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Effect of Dry Lubrication to Reduce Wheel Flange Wear of Railcars in Railway of Iran (Case Study: Green Plour (GPIG) Passenger Train Coaches)

  • Ashofteh, Roya Sadat;Samari, Farhad
    • International Journal of Railway
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    • v.7 no.3
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    • pp.65-70
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    • 2014
  • In this paper, the reduction effect of dry (solid) lubrication on wheel flange wear rates is studied. The solid / dry lubricator systems were attached to the most front and furthest back axles of a coach in order to examine the wear behavior of the equipped wheels. An attempt is also made to make a comparison between wear behaviors of these wheel flanges having dry lubrication devices with non-lubricated wheels in other railcars. Finally, a comparison is made between life-cycle of wheels under investigation and other similar wheel types.

Study on the Friction Wear Characteristic of the Surface of Door guide rail for Automobile (자동차용(自動車用) Door guide rail 표면의 마찰마모 특성에 관한 연구)

  • Han, Chang-Woo;Son, Jae-Hwan
    • Journal of the Korean Society of Industry Convergence
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    • v.10 no.1
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    • pp.33-38
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    • 2007
  • Door guide rail is the core part which guides window when it moves up and down. But when the method of grease lubrication in the core has been used for a long times, its lubrication performance has been weakened. Therefore the method of the solid lubrication such as teflon(PTFE) coating in the rail has been studied to be increased the performance in these days. In this study the friction wear characteristic the surface with teflon coating of door guide rail for automobile has been researched. In 1, 20 Hz frequency friction wear tests the friction coefficient are below 0.188 and 0.213. In indicate test the wear depth is very slight. Therefore the durability to the friction wear in the surface with teflon coating of door guide rail is good. In addition to, the result of this study can make efficient use to a basic study to develop method of test evaluation to door guide rail surface grade. Especially this study will contribute to improve the quality of automobile parts.

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Synthesis of WS$_2$ Solid Lubricant and Its Application to the Ball Bearing (WS$_2$ 고체윤활제의 합성 및 구름베어링 적용)

  • 신동우;윤대현;최인혁;김경도
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.04a
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    • pp.173-179
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    • 1998
  • The processing conditions for the synthesis of platelet WS$_2$ lubricant powder through the solid-gas reaction were optimized. The tungsten and sulfur powders were sealed in a vacuum of 10$^{-6}$ torr, prior to heat-treating at 850$\circ$C for 8 days. The react~on product showed the well-developed platelet WS$_2$ powder with an average size of 3.8 $\mu$m. The synthesized WS$_2$ powder was coated on the commercial deep grooved ball bearing (No. 6203) to examine the effects of WS$_2$ coating layer on the noise and endurance of the ball bearing. The level of noise obtained from WS$_2$ coated-ball bearing was higher (56 dB) than the value occurred in the case of greece (37 dB). The life-time of the ball-bearing assembled after coating WS$_2$ powder increased 50 times compared to the non-coated bali-bearing.

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Molecular Simulation of Influence of Surface Energy on Water Lubrication (표면 에너지가 물 윤활 현상에 미치는 영향에 대한 분자시뮬레이션 연구)

  • Hyun-Joon Kim
    • Tribology and Lubricants
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    • v.39 no.6
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    • pp.273-277
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    • 2023
  • This paper presents a molecular dynamics simulation-based numerical investigation of the influence of surface energy on water lubrication. Models composed of a crystalline substrate, half cylindrical tip, and cluster of water molecules are prepared for a tribological-characteristic evaluation. To determine the effect of surface energy on lubrication, the surface energy between the substrate and water molecules as well as that between the tip and water molecules are controlled by changing the interatomic potential parameters. Simulations are conducted to investigate the indentation and sliding processes. Three different normal forces are applied to the system by controlling the indentation depth to examine the influence of normal force on the lubrication of the system. The simulation results reveal that the solid surface's surface energy and normal force significantly affect the behavior of the water molecules and lubrication characteristics. The lubrication characteristics of the water molecules deteriorate with the increasing magnitude of the normal force. At a low surface energy, the water molecules are readily squeezed out of the interface under a load, thus increasing the frictional force. Contrarily, a moderate surface energy prevents expulsion of the water molecules due to squeezing, resulting in a low frictional force. At a high surface energy, although squeezing of the water molecules is restricted, similar to the case of moderate surface energy, dragging occurs at the soil surface-water molecule interface, and the frictional force increases.

Friction and Wear Characteristics of Automotive Friction Materials Containing Different Relative Amounts of Solid Lubricants(Graphite, MoS$_2$and $_2$S$_3$) (고체윤활제(Graphite, MoS$_2$, Sb$_2$S$_3$)의 상대량에 따른 마찰재의 마찰 및 마모특성에 관한 연구)

  • Choi, Nak-Cheon;Jang, Ho
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.11a
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    • pp.219-224
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    • 1999
  • The effects of solid lubricants on wear and friction characteristics of friction materials were studied using a pad-on-disk type friction tester. Friction materials with ten formulations containing different relative amounts of solid lubricants(graphite, MoS$_2$and Sb$_2$S$_3$) were investigated. Results of this work showed that each formulation with different relative amounts of the lubricants had unique friction characteristics. At low brake temperatures, friction materials containing rich graphite showed a small amount of $\mu$ change during sliding. At elevated temperatures, on the other hand, friction materials with rich Sb$_2$S$_3$and graphite showed smaller $\mu$ changes suggesting complementary lubrication of Sb$_2$S$_3$and graphite during sliding. However, the friction materials with rich Sb$_2$S$_3$showed a large amount of wear.

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Study of Cam and Follower Contacts with the Mixed Concepts of EHL and Boundary Lubrication (EHL과 경계 윤활의 혼합 개념에 의한 캠과 종동물의 접촉 현상에 대한 연구)

  • 장시열
    • Tribology and Lubricants
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    • v.15 no.4
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    • pp.343-353
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    • 1999
  • The role of viscosity index improver's(Ⅶ) additives for modem engine lubrication is complex. Under the condition of atmosphere or low shear rate, the characteristics of Ⅶ added lubricant is verified and quoted frequently for mathematical model of lubricant behavior. However, recent research shows that added lubricant has the characteristics of shear thinning at high shear rate condition although it performs well enough over the whole range of working temperature. At high shear rate, they show significant decrease of apparent viscosity irrespective of temperature. Many experimental researches verify that Ⅶ added lubricant shows boundary film layer formation on the solid surface as well as shear thinning effect by its polymeric molecular characteristics. The intend of our research is to verify the effects of Ⅶ from the viewpoint of continuum mechanics, because conventional Reynolds'equation with only pressure-viscosity relation cannot fully predict the lubricant behavior under the Ⅶ added condition. In these aspects, Reynolds'equation of Newtonian fluid model lacks the reflection of real fluid behavior and there is no way to explain the non-linear characteristics of Ⅶ added lubricant. In this research, we mathematically modeled the Ⅶ added lubricant behaviors which are the characteristics of non-Newtonian fluid behavior at high shear rate and boundary film formation on the solid surface. The consideration of elastic deformation in the contact region is also included in our computation and finally the converged film pressure and the film thickness with elastic deformation are obtained. The results are compared with those of Newtonian fluid model.

The stress field in the body by tangential loading of a rectangular patch on a semi-infinite solid (반 무한체 위의 사각조각 면에 작용하는 접선하중에 의한 반 무한체내의 응력 해석)

  • 이문주;조용주
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.20-29
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    • 1999
  • The stress field in the body by tangential loading of a rectangular patch on a semi-infinite solid has been solved analytically using Boussinesque's potential function. Its validity was proved by saint-venant's principle in remote region of the and in the vicinity of the surface with superposition of point loads.

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Solid Particle Erosion of CVD Diamond (CVD 다이아몬드 코팅의 고체입자 Erosion 특성)

  • 김종훈;임대순
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.04a
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    • pp.69-73
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    • 1997
  • Microwave Plasma assisted CVD (Chemical Vapor Deposition) and DC Plasma CVD were used to prepare thin and thick diamond film, respectively. Diamond coated silicon nitride and fiee standing diamond thick film were eroded by silicon carbide particles. The velocity of the solid particle was about 220m/sec. Phase transformation and the other crack formation were investigated by using Raman spectroscopy and microscopy.

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A numerical analysis of grease thermal elastohydrodynamic lubrication problem using Herschel-Bulkley model (Herschel-Bulkley 모델을 이용한 그리스 열탄성유체윤활 문제의 수치해석)

  • 유진규;김경웅
    • Tribology and Lubricants
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    • v.11 no.3
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    • pp.31-39
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    • 1995
  • Grease thermal elastohydrodynamic lubrication (TEHL) problems of line contacts are analyzed numerically. The effects of temperature and rheological paraineters on grease TEHL are investigated using the Herschel-Bulkley model as a theological model of greases. The pressure distribution, the shape of grease film, mean film temperature and surface temperature of solid wall in line contacts are obtained. It is found that thermal effects on the minimum film thickness become remarkable at high rolling speeds. The effect of yield stress of Herschel-Bulkley model on minimum film thickness is negligible, while the theological index and viscosity parameter have significant effects on minimum film thickness.