• Title/Summary/Keyword: Smart Manufacturing

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The effect of prioritizing big data in managerial accounting decision making (관리회계 의사결정에 있어 빅 데이터 우선순위 설정의 효과)

  • Kim, Kyung-Ihl
    • Journal of Convergence for Information Technology
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    • v.11 no.11
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    • pp.10-16
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    • 2021
  • As the implementation of smart factories spreads widely, the need for research to improve data efficiency is raised by prioritizing massive amounts of big data using IoT devices in terms of relevance and quality. The purpose of this study is to investigate whether prioritizing big data in management accounting decisions such as cost volatility estimation and recipe optimization can improve smart solution performance and decision-making effectiveness. Based on the survey answers of 84 decision makers at domestic small and medium-sized manufacturers who operate smart solutions such as ERP and MES that link manufacturing data in real time, empirical research was conducted. As a result, it was analyzed that setting prioritization of big data has a positive effect on decision-making in management accounting. became In addition, it was found that big data prioritization has a mediating effect that indirectly affects smart solution performance by using big data in management accounting decision making. Through the research results, it will be possible to contribute as a prior research to develop a scale to evaluate the correlation between big data in the process of business decision making.

Function Expansion of Human-Machine Interface(HMI) for Small and Medium-sized Enterprises: Focused on Injection Molding Industries (중소기업을 위한 인간-기계 인터페이스(HMI) 기능 확장: 사출성형기업 중심으로)

  • Sungmoon Bae;Sua Shin;Junhong Yook;Injun Hwang
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.45 no.4
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    • pp.150-156
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    • 2022
  • As the 4th industrial revolution emerges, the implementation of smart factories are essential in the manufacturing industry. However, 80% of small and medium-sized enterprises that have introduced smart factories remain at the basic level. In addition, in root industries such as injection molding, PLC and HMI software are used to implement functions that simply show operation data aggregated by facilities in real time. This has limitations for managers to make decisions related to product production other than viewing data. This study presents a method for upgrading the level of smart factories to suit the reality of small and medium-sized enterprises. By monitoring the data collected from the facility, it is possible to determine whether there is an abnormal situation by proposing an appropriate algorithm for meaningful decision-making, and an alarm sounds when the process is out of control. In this study, the function of HMI has been expanded to check the failure frequency rate, facility time operation rate, average time between failures, and average time between failures based on facility operation signals. For the injection molding industry, an HMI prototype including the extended function proposed in this study was implemented. This is expected to provide a foundation for SMEs that do not have sufficient IT capabilities to advance to the middle level of smart factories without making large investments.

A Study on the Deflection of Roller Axis of an Improved Mecanum Wheel Using the Castigliano Theorem (카스틸리아노 정리를 이용한 개선된 메카넘 휠의 롤러 축의 처짐에 대한 연구)

  • Hwang, Hui-Geon;Chung, Won-Jee;Kim, Dae-Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.6
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    • pp.61-66
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    • 2020
  • For simple and repetitive transport tasks in limited spaces such as in factories, it is more efficient to use mobile robots instead of human workers. For this reason, the reliance on mobile robots is increasing due to the increased implementation of smart factories. Currently, the structural design of the Mecanum wheel is required to ensure the stability of the moving robot since it is used for the transport of not only small products but also large products. In this paper, to improve the stability and durability of the Mecanum wheel, ways to improve the structure of the Mecanum wheel are presented. Then, using the Castigliano theorem, the structural stability is reviewed through the deflection on existing and improved structures.

Non-contact damage monitoring technique for FRP laminates using guided waves

  • Garg, Mohit;Sharma, Shruti;Sharma, Sandeep;Mehta, Rajeev
    • Smart Structures and Systems
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    • v.17 no.5
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    • pp.795-817
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    • 2016
  • A non-contact, in-situ and non-invasive technique for health monitoring of submerged fiber reinforced polymers (FRP) laminates has been developed using ultrasonic guided waves. A pair of mobile transducers at specific angles of incidence to the submerged FRP specimen was used to excite Lamb wave modes. Lamb wave modes were used for comprehensive inspection of various types of manufacturing defects like air gaps and missing epoxy, introduced during manufacturing of FRP using Vacuum Assisted Resin Infusion Molding (VARIM). Further service induced damages like notches and surface defects were also studied and evaluated using guided waves. Quantitative evaluation of transmitted ultrasonic signal in defect ridden FRPs $vis-{\grave{a}}-vis$ healthy signal has been used to relate the extent of damage in FRPs. The developed technique has the potential to develop into a quick, real time health monitoring tool for judging the service worthiness of FRPs.

Strategy Trends in Principal Countries toward the 4th Industrial Revolution (주요국 제4차 산업혁명 추진 전략 동향)

  • Ro, Y.
    • Electronics and Telecommunications Trends
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    • v.32 no.2
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    • pp.1-9
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    • 2017
  • 제4차 산업혁명은 스마트 제조 시스템의 도입을 통한 제조업 혁신의 개념에서 시작되어, 최근에는 ICT 기술과 다양한 과학기술의 융합으로 발생되는 전 산업의 패러다임 변화의 개념으로 인식되고 있다. 전 세계적으로 제4차 산업혁명의 가능성 및 영향력에 대하여 이목이 집중되고 있으며, 우리나라를 비롯하여 국가 차원의 전략적인 대비를 시도하고자 하는 나라들이 많아지고 있다. 종합적이고 체계적인 관점에서의 제4차 산업혁명 추진 전략을 수립하기 위해서는 선도 국가들의 유사 전략검토가 필요하다고 판단된다. 참고 사례로서 제4차 산업혁명의 발단으로 회자되는 독일의 인더스트리 4.0(Industrie 4.0)을 비롯하여 미국의 첨단제조(Advanced Manufacturing), 일본의 재흥전략 및 로봇 신전략, 중국의 중국제조2025, 영국의 고가치 제조전략(High Value Manufacturing Strategy), 네덜란드의 스마트 인더스트리(Smart Industry) 전략을 들 수 있으며, 이를 토대로 국가 전략 수립에 도움이 될 시사점을 얻을 수 있을 것이다.

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Spatially filtered multi-field responses of piezothermoelastic cylindrical shell composites

  • Tzou, H.S.;Bao, Y.
    • Structural Engineering and Mechanics
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    • v.4 no.2
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    • pp.111-124
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    • 1996
  • New active "intelligent" structural systems with integrated self-sensing, diagnosis, and control capabilities can lead to a new design dimension for the next generation high-performance structures and mechanical systems. However, temperature effects to the piezoelectric transducers are not fully understood. This paper is concerned with a mathematical modeling and analysis of a laminated piezothermoelastic cylindrical shell composite exposed to mechanical, electric, and thermal fields. Generic shell equations and solution procedures are derived. Contributions of spatial and time components in the mechanical, electric, and temperature excitations are discussed, and their analytical solutions derived. A laminated cylindrical shell composite with fully distributed piezoelectric layers is used in a case study; its multi-field step and impulse responses are investigated. Analyses suggest that the fully distributed actuators are insensitive to even modes due to load averaging and cancellation. Accordingly, these even modes are filtered from the total response and only the modes that are combinations of m = 1, 3, 5, ${\cdots}$ and n = 1, 3, 5, ${\cdots}$ participating in dynamic response of the shell.

Design of a Magneto-Rheological Fluid Clutch for Machine Tool Application (공작기계 적용을 위한 MR 클러치 설계)

  • Kim, Ock Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.1
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    • pp.57-63
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    • 2009
  • Magneto-Rheological(MR) fluid composes of a base fluid and ferromagnetic particles less than tens of micrometer size dispersed in the fluid. It is called as a smart material because its rheological properties are changable by a magnetic field. Its important applications are active devices such as controllable dampers and controllable clutches. The merit of those products is that their functional characteristics are controllable such that they enable active control strategies. This paper proposes an idea for machine tool applications of the MR fluid clutch as a safety device for power transmission. FEM has been used for magnetic field analyses and the results are compared with some former experiments. Some design syntheses of the MR clutches are suggested and hopefully considered that it may be an effective safety device for power transmission of machine tools.

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Multipoint Pressure-detection Sensors using Microbanding-induced Long-period Fiber Gratings (마이크로밴딩 장주기 광섬유 격자를 이용한 다중위치 압력감지 센서)

  • Sohn, Kyung-Rak;Choi, Young-Gill;Jang, Se-In;Choi, Jae-Yun;Shim, Joon-Hwan
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.3
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    • pp.449-454
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    • 2006
  • We present a pressure sensor based on the mechanically induced long-period fiber gratings (LPFG) for detecting the multi-location strain variation. The theoretical analysis is performed using a graphic method for a weakly guiding step-index fiber. The calculated results are in good agreement with the experimental results. In this study, from the fact that the optical parameters of a single-mode fiber slightly differ from manufacturing company to manufacturing company, the multipoint pressure-detection sensor systems composed two identical LPFGs are realized. When the pressure is applied two LPFG sensors at once, the resonance peaks are separated as much as about 40 nm. These types of sensor systems are well suited as a multipoint monitoring of strain or temperature in the ship or the smart structure.

Preliminary study for development of safety accident prevention IoT(Internet of Things) Cone system through dangerous area setting in construction site (건설현장의 위험구역 설정을 통한 안전 사고 예방 IoT Cone 시스템 개발 기초 연구)

  • Ryu, Hanguk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.05a
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    • pp.76-77
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    • 2018
  • Under industry 4.0, Internet of Things (IoT) is advancing a new breed of smart manufacturing environment. However IoT has not been widely applied in construction industry compared with manufacturing environment. IoT enables operational systems that deliver more accurate and useful information for managing construction accidents. IoT enables operational systems that deliver more accurate and useful information for managing construction accidents. In order to apply well IoT for construction safety management, as a preliminary study, this paper presents e safety accident prevention IoT Cone system through dangerous area setting in construction site.

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Part Assembly Sequences for Human Assembler Postures (조립작업자의 동작과 자세를 고려한 조립순서결정)

  • Kim, Jyeo-Neon;Jeong, Seong-Han;Jee, Hae-Seong
    • Korean Journal of Computational Design and Engineering
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    • v.13 no.5
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    • pp.391-402
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    • 2008
  • Today's product development environment is characterized as abrupt changes in consumer needs and short lifecycle of the product, which requires manufacturing companies to be equipped with time-to-market and time-to-volume strategies as prime factors for the successful product launch on market. They especially need to bring a product to the market faster with smart methodologies that enable assembly manufacturers to efficiently simulate and manage part assembly information throughout product development process. The research in this paper provides n e-manufacturing methodology considering geometric constraints in order to decide assembly process sequences. The methodology organizies the part layout (position & orientation) in order to optimize human postures during the assembly processes. As the case studies, assembly parts for two commercial products have been generated as CAD models and analyzed for the desired solutions for part assembly sequences using the proposed methodology.