• Title/Summary/Keyword: Smart Manufacturing

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Design of Smart Controller for New Generation Semiconductor Wet Station (차세대 반도체 세정장비용 스마트 제어기 설계)

  • 홍광진;백승원;조현찬;김광선;김두용;조중근
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 2004.04a
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    • pp.149-152
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    • 2004
  • Generally the wafer is increased by 300mm. We are desired that the wafer is prevented from pollutions of metal contaminant on surface of wafer. We have to develop new wafer cleaning process of IC Manufacturing that can reduce DI water and chemical by removal of the wafer cleaning process step. Moreover, it is difficult to control temprature and density of chemical in spite of rapidly increasing automation of system. We design smart module controller for new generation of semiconductor wet station with intelligent algorithm using data that is taken by computer simulation for optimal system.

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Design of an Intelligent Polymer-Matrix-Composite Using Shape Memory Alloy (형상기억합금을 이용한 지능형 고분자 복합재료의 설계)

  • Jeong, Tae-Heon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.10
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    • pp.1609-1618
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    • 1997
  • Thermo-mechanical behaviors of polymer matrix composite(PMC) with continuous TiNi fiber are studied using theoretical analysis with 1-D analytical model and numerical analysis with 2-D multi-fiber finite element(FE) model. It is found that both compressive stress in matrix and tensile stress in TiNi fiber are the source of strengthening mechanisms and thermo-mechanical coupling. Thermal expansion of continuous TiNi fiber reinforced PMC has been compared with various mechanical behaviors as a function of fiber volume fraction, degree of pre-strain and modulus ratio between TiNi fiber and polymer matrix. Based on the concept of so-called shape memory composite(SMC) with a permanent shape memory effect, the critical modulus ratio is determined to obtain a smart composite with no or minimum thermal deformation. The critical modulus ratio should be a major factor for design and manufacturing of SMC.

Yet to Adopt Intelligent Robots for Product Innovation? -A Survey of South Korean Manufacturers-

  • Choi, Moon Jong;Lim, Sang Hyun;Kim, Yang Sok;Lee, Choong Kwon
    • Smart Media Journal
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    • v.5 no.4
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    • pp.111-115
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    • 2016
  • Intelligent robots are being introduced and utilized to create new values in diverse fields such as medical care, national defense, education, and manufacturing. However, while the technical aspects of intelligent robots are spreading, the business side is lacking in recognition. The purpose of this study is to identify the factors affecting product innovation through the introduction of intelligent robots in enterprises. Among the six variables secured from the technology, organization, and environment framework, only perceived direct usefulness and competitive pressure have significant effects on product innovation. The results imply that the effects of introducing robots are still in their early stage from a business perspective.

Characteristics of Time Varying Magnetic Fields in Thyristor Rectifiers of 19kA in Chlor-Alkali Industry

  • Shirmohammadi, Siamak;Suh, Yongsug
    • Proceedings of the KIPE Conference
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    • 2014.07a
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    • pp.383-384
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    • 2014
  • This paper investigates the experimental and simulated time-varying magnetic field generation in a chlor-alkali manufacturing process. 19kA thyristor-based rectifier is modeled and analyzed. The performance is compared and evaluated on the basis of exposure guidelines from ICNIRP. The mechanical structure of current carrying conductor is simplified as an infinite long busbar model and low frequency harmonic contents up to 65kHz are considered. Thyristor rectifier generates a significant amount of low frequency magnetic field harmonic contents both at ac and dc busbar of rectifier infringing the limit of ICNIRP. Along with simulation analysis the experimental measurement of the time-varying magnetic field in ac input busbar, rectifier block, dc load and busbar are presented. The experimental test results partly confirm the simulation results.

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Algorithm Improvement Through AI-Based Casting Process Parameter Optimization (AI 기반의 주조 공정 파라미터 최적화를 통한 알고리즘 개선)

  • Hyun Sim;Seo-Young Choi;Hyun-Wook Kim
    • The Journal of the Korea institute of electronic communication sciences
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    • v.18 no.3
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    • pp.441-448
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    • 2023
  • The quality of the casting process generates the largest source of defects in the manufacturing process, so its management is a key factor in productivity and quality evaluation. Based on the results of factor analysis, correlation analysis, and regression analysis with process data, this study aims to optimize the machine learning model to reduce the defect rate and verify the data suitability for smart factories.

A preliminary study on the evaluation method of online design education (비대면 디자인 교육 평가 체계 구축에 관한 기초 연구)

  • Park, Seo-Yeon;Pan, Young-Hwan
    • Design & Manufacturing
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    • v.16 no.2
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    • pp.7-12
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    • 2022
  • The purpose of this study is to develop an evaluation method for online design education. Online education has established itself as the primary form in the educational field, however, there are unsatisfactory response from instructors and students due to rapid conversion of online education. Due to the transition of educational method, online class contents have become optimized and online educational experiences became accumulated. However, clear education criteria is essential. This study states importance of two parts: establishing an evaluation system based on design thinking for online design education and finding appropriate online platforms for interaction between instructors and students. The research results provide implications for ensuring the efficiency of design education and are expected to contribute significantly to the future education field.

A Study on IoT based Real-Time Plants Growth Monitoring for Smart Garden

  • Song, Mi-Hwa
    • International Journal of Internet, Broadcasting and Communication
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    • v.12 no.1
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    • pp.130-136
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    • 2020
  • There are many problems that occur currently in agriculture industries. The problems such as unexpected of changing weather condition, lack of labor, dry soil were some of the reasons that may cause the growth of the plants. Condition of the weather in local area is inconsistent due to the global warming effect thus affecting the production of the crops. Furthermore, the loss of farm labor to urban manufacturing jobs is also the problem in this industry. Besides, the condition for the plant like air humidity, air temperature, air quality index, and soil moisture are not being recorded automatically which is more reason for the need of implementation system to monitor the data for future research and development of agriculture industry. As of this, we aim to provide a solution by developing IoT-based platform along with the irrigation for increasing crop quality and productivity in agriculture field. We aim to develop a smart garden system environment which the system is able to auto-monitoring the humidity and temperature of surroundings, air quality and soil moisture. The system also has the capability of automating the irrigation process by analyzing the moisture of soil and the climate condition (like raining). Besides, we aim to develop user-friendly system interface to monitor the data collected from the respective sensor. We adopt an open source hardware to implementation and evaluate this research.

A Proposition for Smart Warehouse Management System (SWMS) through IoT (IoT를 채용한 스마트 창고관리 시스템 설계 제안)

  • Kim, Jun Yeong;Jeon, Byeong-Woo;Hong, Dae Geun;Suh, Suk-Hwan
    • Journal of the Korean Society of Systems Engineering
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    • v.11 no.2
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    • pp.85-93
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    • 2015
  • Warehouse Management System (WMS) is a key control for Material Handling System (MHS) and Inventory Control System (ICS). How to design and implement for WMS is crucial factor for achieving the key performance index for Manufacturing Industry. In particular, iron and steel making industry, where the volume and weight is large and hence FIFO (First Input First Out) is not working, how to design WMS is a key factor. In this paper, we systematically define the problem of WMS via developing StR (Stakeholders' Requirements) or ORD (Operational Requirement Documents), SyR (System Requirement), and SA (System Architecture) based on the emerging technologies. In particular, IoT (Internet of Things), CPS (Cyber Physical System) concepts and enabling technologies haves been incorporated in developing Smart WMS. The deliverables of the research can provide a conceptual framework for developing the next generation industrial WMS.

Study on the Connection Node System of Irregular-shaped Curtain wall Facade using 3D Printed Smart Node System (자유형상 커튼월 구현을 위한 3D 프린팅을 활용한 스마트노드 시스템의 연구)

  • Na, SangHo;Yoo, SeungKyu;Park, YoungMi;Park, JungJoon;Kim, SungJin
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.11a
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    • pp.8-9
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    • 2018
  • 3D printing has the unique advantage of the ability to customize freeform product even in small quantity. However, we need to select and apply the only necessary parts of it because of the high cost of the manufacturing technology. It is of critical importance in irregular-shaped curtain walls to ensure precision of construction as well as quality fo finish. Complex shape that have structural members at varying angles can have nodes of different shapes making it unfeasible to construct using a general node connection detail. Therefore, this study aims to utilize smart node system using 3D printing as a solution to complex irregular-shaped curtain wall design.

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A feasibility study on smart base isolation systems using magneto-rheological elastomers

  • Koo, Jeong-Hoi;Jang, Dong-Doo;Usman, Muhammad;Jung, Hyung-Jo
    • Structural Engineering and Mechanics
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    • v.32 no.6
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    • pp.755-770
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    • 2009
  • This study proposes a new smart base isolation system that employs Magneto-Rheological Elastomers (MREs), a class of smart materials whose elastic modulus or stiffness can be varied depending on the magnitude of an applied magnetic field. It also evaluates the dynamic performance of the MRE-based isolation system in reducing vibrations in structures subject to various seismic excitations. As controllable stiffness elements, MREs can increase the dynamic control bandwidth of the isolation system, improving its vibration reduction capability. To study the effectiveness of the MRE-based isolation system, this paper compares its dynamic performance in reducing vibration responses of a base-isolated single-story structure (i.e., 2DOF) with that of a conventional base-isolation system. Moreover, two control algorithms (linear quadratic regulator (LQR)-based control and state-switched control) are considered for regulating the stiffness of MREs. The simulation results show that the MRE-based isolation system outperformed the conventional system in suppressing the maximum base drift, acceleration, and displacement of the structure.