• Title/Summary/Keyword: Smart Manufacturing

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Assessment of speckle image through particle size and image sharpness

  • Qian, Boxing;Liang, Jin;Gong, Chunyuan
    • Smart Structures and Systems
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    • v.24 no.5
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    • pp.659-668
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    • 2019
  • In digital image correlation, speckle image is closely related to the measurement accuracy. A practical global evaluation criterion for speckle image is presented. Firstly, based on the essential factors of the texture image, both the average particle size and image sharpness are used for the assessment of speckle image. The former is calculated by a simplified auto-covariance function and Gaussian fitting, and the latter by focusing function. Secondly, the computation of the average particle size and image sharpness is verified by numerical simulation. The influence of these two evaluation parameters on mean deviation and standard deviation is discussed. Then, a physical model from speckle projection to image acquisition is established. The two evaluation parameters can be mapped to the physical devices, which demonstrate that the proposed evaluation method is reasonable. Finally, the engineering application of the evaluation method is pointed out.

Multi-band Micropole Antenna Design Using Impedance Change (임피던스 변화를 이용한 다중대역 마이크로폴 안테나 설계)

  • Park, Jaehong;Kim, Hyunhee;Lee, Kyungchang;Hwang, Yeongyeun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.1
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    • pp.110-115
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    • 2021
  • A multi-band, compact, and complex vehicle roof antenna has become important in terms of car exterior design and multi-functions which include Radio, DAB/DMB, SXM, GNSS, Telematics, and V2X. In this paper, we propose a compact multi-band V2X pole-type roof antenna. Using impedance change characteristic, a single pole antenna which has multiband such as radio, DAB/DMB, telematics, and V2X band is proposed. With two patch antennas for GNSS and SXM, the dimension of a multiband roof antenna is 131x63x37mm only.

Manufacturing of Plastic Noise Barrier Structure Using Extrusion Molding (압출성형을 이용한 플라스틱 방음벽 구조물 제작 연구)

  • Kim, Hyung-Kook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.6
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    • pp.76-81
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    • 2021
  • A plastic noise barrier is a structure installed to minimize noise, and it is composed of the main plate, sound-absorbing plate, and sound-absorbing material. Plastic noise barrier structures have several advantages compared to other products, such as light weight, anticorrosion, durability, easy assembly, rapid construction, and low costs. In this study, the main and sound-absorbing plates were manufactured through extrusion molding, and the sound-absorbing plate was finished with a press to improve the conventional injection molding. Extrusion molding dies and punch dies were designed, and a profile extrusion-molding system was developed. Thus, inexpensive and efficient sound-absorbing and main plates can be produced, and the noise barrier structure can be assembled rapidly. Additionally, a noise barrier structure with extended service life and excellent quality can be constructed by creating uniform free space to accommodate increased temperatures after assembly and installation.

Supersonic Nozzle Design for Laser-Assisted Oxygen Hybrid Cutting (레이저 산소 하이브리드 커팅을 위한 초음속 노즐 설계에 관한 연구)

  • Jeong, Gwang Ho;Kim, Seok;Cho, Young Tae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.7
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    • pp.97-104
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    • 2021
  • LASOX is a cutting technology used to dismantle nuclear power plants. The core component of the laser-assisted oxygen hybrid cutting process is the supersonic nozzle. To design optimized supersonic nozzles, an experimental design was established and computational fluid dynamics was used to analyze the supersonic nozzles. The main factors affecting the supersonic nozzle performance were identified using Minitab. Further, the correlations and interactions between the main factors of the supersonic nozzle design were analyzed. The fluid analysis results were examined for the major factors and standardized response variables as well as main effects to ensure suitability of the supersonic nozzle design for the laser-assisted oxygen cutting process.

In situ monitoring-based feature extraction for metal additive manufacturing products warpage prediction

  • Lee, Jungeon;Baek, Adrian M. Chung;Kim, Namhun;Kwon, Daeil
    • Smart Structures and Systems
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    • v.29 no.6
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    • pp.767-775
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    • 2022
  • Metal additive manufacturing (AM), also known as metal three-dimensional (3D) printing, produces 3D metal products by repeatedly adding and solidifying metal materials layer by layer. During the metal AM process, products experience repeated local melting and cooling using a laser or electron beam, resulting in product defects, such as warpage, cracks, and internal pores. Such defects adversely affect the final product. This paper proposes the in situ monitoring-based warpage prediction of metal AM products with experimental feature extraction. The temperature profile of the metal AM substrate during the process was experimentally collected. Time-domain features were extracted from the temperature profile, and their relationships to the warpage mechanism were investigated. The standard deviation showed a significant linear correlation with warpage. The findings from this study are expected to contribute to optimizing process parameters for metal AM warpage reduction.

Major Technologies and Introduction of Smart Factory (스마트 팩토리의 주요기술과 도입사례)

  • Woo, Sung-Hee;Cho, Young-Bok
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2018.05a
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    • pp.487-490
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    • 2018
  • As the fourth industrial revolution 4.0 era arrives, the role of smart factory is emerging, which establishes a communication system between production devices and products through the Internet of Things and optimizes the entire production process. Germany wants to use smart factory technologies and data to upgrade and standardize the industry as a whole to create factories around the world, and the United States is aiming to create new business models and revenue streams by analyzing big data and improving productivity based on the technological prowess and innovation across ICT. In addition, Japan and China are also working to change and upgrade their manufacturing industries through smart factories. Accordingly, Korea is attempting to introduce smart factory based on the production industry 3.0. Therefore, this study describes the industrial trends of the fourth industrial revolution and smart factory and compares the major underlying technologies and introduction cases of smart factory.

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The Study on Perception of Adoption of Certification System for Smart Factory (스마트공장 표준 인증제도 도입에 관한 인식 조사)

  • Kim, Kyung-Ihl
    • Journal of Convergence for Information Technology
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    • v.7 no.3
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    • pp.153-158
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    • 2017
  • The certification for Smart Factory supoort successful management of organization while providing strategic plans to the issue of manufacturing process. In Korea, these standards are prepared as the national standards since 2015, and also, there are actions being taken to adpot the certification for Smart Factory. However, to adopt such certification, it is required that the certification operation system needs to be organized, as well as that the society in general should understand about Smart Factory. Accordingly, it is even more required an review on the adoption of the system. This study has the purpose in surveying a variety of atakeholders' perception for the adoption of Smart Factory certification given the circumstance that the cetitification is implemented through literature review and in-depth interviews. This study will be provide significant implication to build a successful plan for the adoption of Smart Factory certification by reviewing perception of professional and problem, strategy of this certification.

A Study on the Effects of Group Characteristics of Smart Work Users on Intention to use Smart Work (스마트워크 사용자의 집단별 특성이 스마트워크 이용의도에 미치는 영향에 관한 연구)

  • Kim, Young-Ae;Shin, Ho-Kyun
    • Journal of Digital Convergence
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    • v.10 no.11
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    • pp.165-174
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    • 2012
  • This study analyzes the effects of group characteristics of smart work users on intention for smart work activation(i.e., time flexibility, space flexibility, resource flexibility and ICT infrastructure). Also, this study analyzes the effects of different types of smart work depending on occupational groups, firm size and gender in local manufacturing companies. The results show that ICT infrastructure had the most significance in the early stage of smart work. On the contrary to the previous studies which focused more on time flexibility and space flexibility, this study exemplified that the resource flexibility demonstrated relatively higher significance than time flexibility and space flexibility. The results suggest the possibility of successful smart work by recognizing the change in organizational culture, specifically in face to face evaluation and vertical organizational culture to performance-based and horizontal organizational culture.

The necessity of Smart Factory's Standards and Certification System Based on Grounded theory (근거이론에 의한 스마트공장 표준 및 인증제도 도입 필요성)

  • Shin, Jong-Chang;Kim, Kyung-Ihl
    • Journal of Convergence for Information Technology
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    • v.8 no.2
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    • pp.203-208
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    • 2018
  • This study is concerned with the introduction and operation of smart factories. In order to accomplish the purpose of research, we made a standard system of smart factory and investigated the recognition system. This study was conducted as a grounded theory methodology among qualitative research methodologies. The results of the study are the necessity of a tool to appropriately evaluate the new manufacturing process management system and related management activities to achieve the successful introduction of smart factories and the management performance of the organization. In order to successfully implement the Smart Factory Certification System, it is necessary to establish a certification organization system, enact relevant laws and amendments, operate government-led pilot projects, train professional workers, and establish incentive policies.

A Study on the Service Quality of Smart Factory Support Policy Using Kano Model and PCSI (Kano 모델과 잠재적 고객만족개선지수(PCSI)를 활용한 스마트 공장 지원정책의 품질속성 분석)

  • Kim, Hosung;Ji, Ilyong
    • Journal of the Korea Convergence Society
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    • v.11 no.3
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    • pp.9-18
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    • 2020
  • As the 4th industrial revolution has been an emerging issue, the government and industry has paid increasing interest to smart factory. The Korean government has made efforts to establish smart manufacturing capabilities of small-to-medium sized firms by providing supports for smart factory. However, the effectiveness of the supports and satisfaction of firms have hardly been analyzed. This study aims to analyze firms' satisfaction by attributes of policy suuports for smart factory and identify priorities for government supports. The results show that 8 out of 11 attributes were one-dimensional and 3 were attractive attributes. Among the 11 attributes, funding support was the top priority. The attributes such as dispatching external experts, consulting for sophistication of smart-factory, and consulting for maintenance and repair were also high priorities. These results imply that firms prefer supports for maintenance and sophistication to adoption or initial establishment of smart factory.