• Title/Summary/Keyword: Small Crack

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A Study on the Interaction between Distributed Cracks (분포 크랙들 사이에서의 상호 간섭에 관한 연구)

  • Han, Moon-Sik;Cho, Ja-Eung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.6
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    • pp.63-69
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    • 2005
  • For the case that center crack is surrounded by four small cracks which are symmetrically distributed around center crack, the same values of normalized stress intensity factor of center crack according to the position of the tip of small cracks are located on the smooth curve. And the stress intensity factor according to any position of small cracks can be sufficiently obtained from this curve. The plastic zones between distributed cracks are also investigated by changing the positions of nearly small cracks. The occurrence of plastic zone due to the interaction between center crack and small cracks are analyzed by finite element method. The mechanical behavior at the vicinity of crack tips is investigated by plastic areas. The changes of plastic zones according to positions of distributed cracks are drawn schematically. The safety of materials is also analyzed.

Considerations of the Small-Crack Growth Law Based on COD (CRACK 개구변위(開口變位)에 기초한 미소피로(微小疲勞)크랙 전파법칙(法則)의 고찰(考察))

  • Kim, Min-Gun;Ji, Jueng-Keun
    • Journal of Industrial Technology
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    • v.13
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    • pp.49-57
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    • 1993
  • Bending fatigue tests were carried out on the specimenes with two different strength levels in order to investigate small crack growth rate. The main results obtained are as follows : (1) Small crack growth law, $da/dn=C{\sigma}_a{^n}a$ is useful several materials, but is not the rule applicable to all cases generally. (2) When da/dn in several specimens are equal, COD near the crack tip are also nearly equal. (3) Crack tip opening displacement(CTOD) is the main factor to control the small crack growth rate, and da/dn ${\propto}$ CTOD comes into being between the two. Accordingly, $da/dn=C({\sigma}_a{^2}/{\sigma}_s){^n}a^n$ shows the small crack growth rate being reflected crack closure phenomenon.

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The Influence of Grain Size on the Fatigue Crack Propagation Behavior in the Low Carbon Steel (SM26C) (저탄소강재(SM25C)의 피로크랙 전파거동에 미치는 결정립 크기의 영향)

  • 김건호
    • Journal of Advanced Marine Engineering and Technology
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    • v.26 no.1
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    • pp.76-82
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    • 2002
  • In this study, the rotary bending fatigue test was carried out with low carbon steel(SM25C). The specimens were heat-treated in order to change the grain size, and investigated items are fatigue limit, small crack initiation, fatigue crack propagation behavior and possibility of fatigue life prediction according to the different grain size. The summarized result are as follows ; Fatigue limit of the smooth specimen was dependent upon the grain size. The fatigue crack initiation of the small grain size specimen was delayed more than that of the large grain size specimen. And the small cracks of small grain size specimen were distributed in the narrow region of the main crack circumference contrary to the large grain size specimen. The main crack was grown along the grain boundary having co-alliance with small cracks. The experiment material has quantitatively disclosed the possibility of fatigue life prediction because the fatigue crack propagation behavior is dependent upon the grain size.

The Influence of the Small Circular Hole Defect on the Fatigue Crack Propagation Behavior in Aluminum Alloys (알루미늄 합금재의 피로크랙 전파거동에 미치는 미소원공결함)

  • Kim, G.H.;Lee, H.Y.
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.6
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    • pp.834-840
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    • 2008
  • We carried out fatigue testing with materials of aluminum alloyC7075-T6, 2024-T4) by rotary bending fatigue tester. We investigated fatigue limit, fatigue crack initiation, fatigue crack propagation behavior and possibility of fatigue life prediction to the different small circular hole defect. The summarized result are as follows; Fatigue limit of the smooth specimens were related tensile strength and yield strength. In case of more large applied stress and small circular hole crack defect, the fatigue crack was grown rapidly. The fatigue crack propagation behavior proceed at according to inclusion. Fatigue crack propagation ratio appeared instability and retardation phenomenon in the first half of fatigue life but appeared stability and replied in the latter half. On other hand, this experimental data of the materials are appeared fatigue life predictability.

An Inspection on Stress Intensity Factor of Center Crack Tip by Superposition Method (중첩법에 의한 중앙 크랙 선단의 응력확대계수에 관한 검증)

  • 한문식;조재웅;이양섭
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.2
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    • pp.172-181
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    • 2003
  • In this study, the stress intensity factor of center crack tip is calculated by the superposition method when it is surrounded by symmetrically distributed small cracks. The values of stress intensity factors of center crack tips are compared with those of the center crack tips calculated by the superposition method. These compared errors are influenced by the locations of distributed small cracks. These errors are inspected. When small cracks overlap and approach near the center crack tip, the effect of interaction caused by these cracks becomes noticeable and these errors become larger. In case of multiple distributed small cracks except this case, the stress intensity factor of the center crack tip is easily calculated by the superposition method.

Detection and non-propagating cracks of small fatigue crack (미소피로균열의 검출과 정류균열)

  • 이종형
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.3
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    • pp.603-609
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    • 1990
  • Detection and non-propagating cracks of small fatigue crack for smooth and pre-cracked specimens were examined in a carbon steel. The fretting oxide induced crack closure triggered by the roughness induced crack closure has an important role in determing the length. The fatigue limit for the with no cracks or with a short pre-crack is lower at R=-1 than that at R=0. A non-propagating crack are quite different between points near the specimen's surface and those of deepest penetration.

A Basic Study on Growth Characteristics of the Small Surface Crack in 21/4 Cr-1 Mo Steel (2 1/4 Cr-1Mo강의 작은 표면균열의 성장에 관한 기초적 연구)

  • 서창민;강용구
    • Journal of Ocean Engineering and Technology
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    • v.1 no.1
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    • pp.104-110
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    • 1987
  • Fatigue tests by axial loading (R = 0.05) were carried out to investigate fatigue crack growth characteristics of small surface cracks in 2 1/4 Cr-1 Mo steel at room temperature by using flat specimens with a small artificial pit. All the data of the fatigue crack growth rate obtained in the present test are determined as a function of the stress intensity factor range about a semi-elliptical crack, so that the application of linear fracture mechanics to the surface fatigue crack growth and to the fatigue crack growth into depth, and all the data obtained from tests were discussed in comparison with the data of Type 304 stainless steel and two type of mild steel under the same test conditions. The obtained results are as follows: 1)When the cycle ratios are same, surface fatigue crack length and its depth are almost same and fall within a narrow scatter band in spite of different stress levels. 2)Relations of the surface fatigue crack growth rate (da/dN) and fatigue crack growth rate into depth (db/dN) to its stress intensity factor range ($\Delta K_{Ia}, \Delta K_{Ib}$) can be plotted as a straight line at log-log diagram without dependence of stress level and coincide with the data of part-through crack in various steels.

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Research for the Evaluation of Corrosion Fatigue Crack Initiation Life (해수환경중 부식피로균열 발생수명 평가에 관한 연구)

  • Kim, Won-Beom;Paik, Jeom-Kee;Yajima, Hiroshi
    • Journal of the Society of Naval Architects of Korea
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    • v.44 no.4
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    • pp.417-424
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    • 2007
  • With regard to corrosion fatigue crack initiation life (Nc), it has been treated ambiguously for the member which doesn't have stress concentration area. In this research, in order to clarify the corrosion fatigue crack initiation life (Nc), corrosion fatigue tests were carried out. Reasonable and universal corrosion fatigue crack initiation life (Nc) was defined and corrosion fatigue crack initiation/propagation model was suggested also. As the fatigue crack which emanates from the pit is usually small, accordingly it is treated as a small crack. In addition, the observation of the corrosion fatigue fracture surfaces using SEM was conducted. And the fracture mechanics analysis using an intrinsic crack model was conducted for the treatment of the small crack. Finally, the followings were obtained. When there is no clear stress concentration point which seems to fall into a corrosion fatigue crack initiation life, the significance of the definition and suggestion of the moment of the reasonable and universal corrosion fatigue crack initiation life (Nc), at which the fatigue crack propagation rate becomes faster than the corrosion pit growth rate so that the fatigue crack initiates from the pit and propagates in earnest, has been clarified.

Sensitive NDE of Small Fatigue Cracks

  • Saka, Masumi
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.1
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    • pp.22-31
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    • 2001
  • Some techniques developed recently for sizing smalt fatigue cracks are described. One is an ultrasonic technique which deals with a small closed crack, where both the stress closing the crack and the crack size are determined by analyzing inverse problem. Here, difficulties encountered in NDE of closed cracks by usual ultrasonic techniques are summarized in advance. Secondly, the closely coupled probes potential drop (CCPPD) technique, which is based on d-c potential drop measurement, is explained fur sizing small cracks. The CCPPD technique is not affected by crack closure. Finally, a discussion is given on NDE of materials degradation in conjunction with sensitive NDE of small cracks.

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Influence of Room Temperature and Strain Aging on the COD for a Small Fatigue Crack (室溫時效 및 變形時效가 微小 疲勞크랙의 開口變位에 미치는 影響)

  • 김민건
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.2
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    • pp.402-407
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    • 1995
  • The effects of room temperature and strain aging treatment are discussed on the critical condition for the onset of growth of non-propagating cracks on 0.15% C low carbon steel, with special emphasis on the length of the critical non-propagating crack and on the crack opening displacement(COD) at the crack tip. It is found from the experimental analysis that room temperature and strain aging of a fatigue pre-cracked specimen introduced the closure of a crack tip of the pre-crack and the reduction of crack opening displacement at the wake of crack, together with an improvement in crack growth resistance of the microstructure. This may cause an increase in the endurance limit of the specimen, through the enhancement of effective stress for the onset of growth of the critical non-propagating crack.