• Title/Summary/Keyword: Slurry flow

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Evaluation of applicability of xanthan gum as eco-friendly additive for EPB shield TBM soil conditioning (친환경 첨가제로서 잔탄검의 토압식 쉴드 TBM 쏘일 컨디셔닝 적용성 평가)

  • Suhyeong Lee;Hangseok Choi;Kibeom Kwon;Byeonghyun Hwang
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.26 no.3
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    • pp.209-222
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    • 2024
  • The Earth Pressure Balance (EPB) shield Tunnel Boring Machine (TBM) is widely used for underground tunnel construction for its advantages, such as eliminating the need for additional facilities compared to the slurry shield TBM, which requires Slurry Treatment Plant (STP). During EPB shield TBM excavation, a soil conditioning technique is employed to enhance the physical properties of the excavated soil by injecting additives, thus broadening the range of applicable ground conditions to EPB shield TBMs. This study explored the use of xanthan gum, a type of biopolymer, as an alternative to the commonly used polymer additive. Biopolymers, derived from biological sources, are fully biodegradable. In contrast to traditional polymers such as polyacrylic acid, which contain environmentally harmful components, xanthan gum is gaining attention as an eco-friendly material due to its minimal toxicity and environmental impact. Test conditions with similar workability were established through slump tests, and the rheological characteristics were assessed using a laboratory pressurized vane shear test apparatus. The experiments demonstrated that, despite exhibiting similar workability, the peak strength in the flow curve decreased with increasing the content of xanthan gum. Consequently, a correlation between the xanthan gum content and peak strength was established. Replacing the traditional polymers with xanthan gum could enable stable EPB shield TBM operation by reducing equipment load, in addition to offering environmental benefits.

Flow and Strength Characteristics of the Lightweight Foamed CLSM(Controlled Low-Strength Materials) with Coal Ash (석탄회를 활용한 경량기포유동화재의 플로우 및 강도 특성)

  • Lee, Seungjun;Lee, Jonghwi;Chae, Hwiyoung;Chun, Byungsik
    • Journal of the Korean GEO-environmental Society
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    • v.12 no.10
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    • pp.73-82
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    • 2011
  • Coal ash of industial by-products was not recycled about 30% in total emissions. Moreover, it caused environmental pollution as well as wasted unnecessary expenses and time. Currently, fly ash(FA) is recycled as construction material however ponded ash(PA) is mostly buried. Lightweight foamed Controlled Low-Strength Materials(CLSM) evaluated in this study reduces unit weight by mixing foam in the traditional Controlled Low-Strength Material and has lightweight and flowability to be available for backfill materials in construction. Flow test, unconfined compressive strength test, and foamed-slurry unit weight test were performed in this study and the applicability of lightweight foamed CLSM for construction materials was evaluated. The results indicate that the mixture ratio(PA:FA) ranging from 70:30 to 50:50, cement of 7%, foam of 2~3%, and water content of 26.5~29.5% were required to satisfy the following standards such as flow value(i.e., 20cm), unconfined compressive strength(i.e., 0.8~1.2MPa), and foamed-slurry unit weight(i.e., $12{\sim}15kN/m^3$).

An Experimental Approach to Evaluate the Desulfurization Yield in Spray Drying Sorber (반건식 세정기의 산성가스 제거성능에 관한 실험적 연구)

  • Yang, Hyun-Mo;Kim, Sang-Soo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.4
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    • pp.589-598
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    • 2000
  • A pilot-scale Spray Drying Sorber (SDS) system was set up to evaluate the effect of spray characteristics on the desulfurization yield. The size distribution and the Sauter Mean Diameters of slurry droplets were measured in advance using the optical size measurement system, Malvern 2600. The desulfurization yield of the drying chamber by size was measured for the conditions of inlet gas and spray injection. As a reagent, 10% limestone slurry of $Ca(OH)_2$ was treated with flue gas containing $SO_2$, and the combustion gas analyzer and gas detectors were attached to measure the $SO_2$ concentration. With a flow rate of 144 Nm3/h and a temperature range of $200{\sim}300^{\circ}C$, the experiments were performed for the Stoichiometric Ratio (SR) of 1.0 to 3.0 and droplet mean diameter of 6.5 to $34.3{\mu}m$. In case of smaller spray droplets, the desulfurization efficiency improved due to the increase of total droplet surface area, while the reduction in evaporation time reduced the contact time between the droplets and $SO_2$ gas. In some typical region of droplet diameter, this negative effect, reduction of contact time, became dominant and the desulfurization yield decreases the desulfurization yield in spite of the expansion in absorption area. These results revealed that there exists the optimal size of spray droplets for a given state, which is determined by the compromise between the total surface area of slurry droplets and the evaporation time of droplets. The measurements also indicated that the inlet temperature of flue gas changes the optimal injection condition by varying the driving force for evaporation. The results confirm that the effect of the evaporation time of slurry droplets should be considered in analyzing the desulfurization yield as well as the total surface area, for it is a significant aspect of the correlation with the capabilities of $SO_2$ absorption in wet droplets. In conclusion, the optimal condition of spray can be determined based on these results, which might be applied to design or scale-up of SDS system.

Experimental Study on the Characteristics of Coal Gasification by 1 T/D BSU Coal-Slurry Entrained Gasifier (1 T/D급 습식 분류상 석탄가스화기에서의 석탄가스화 특성연구)

  • 박태준;김재호;손성근;이재구;홍재창;김용구;최영찬
    • Journal of Energy Engineering
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    • v.8 no.4
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    • pp.553-559
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    • 1999
  • This study has been implemented to investigate various characteristics of coals which are imported from abroad. KIER has developed 1 T/D bench-scale unit, entrained-flow coal-slurry gasification technology to investigate the followings: 1) to assess the appropriate foreign coals for gasification. 2) to establish the data base for gasification phenomena, 3) to minimize the technical risks prior to introduction of commercial scaled IGCC power plant, 4) to develop essential key technologies and to establish operational experiences for coal gasification. The foreign coals used in the gasification are Cyprus and Alaska coals from U. S. A. Cyprus coal(bituminous) and Alaska coal (lignite) were shown about 1.29$0^{\circ}C$. The concentrations of coal-slurry for Cyprus were maintained up to 58%, 62% and 65% in order to enable to feed satisfactorily it into the gasifier without any other problems at feeding systems. However, the Alaska coal was unable to maintain slurry concentration over the 60% due to its high viscosity. During the experiments, $O_2/coal$ ratios in both coals ere maintained from 0.6~1.2, but especially Alaska coal was required excessive oxygen feed due to its high ingerent moisture contents. During the experiments with two different coals, the concentrations of syngas $(H_2+CO)$ were shown as 40~62%, and the heating value of syngas were detected as 1,400~2,050 kcal/N㎥

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Interfacial and Flow Properties of Latices for Paper Coating (종이 도공용 라텍스의 계면(界面) 및 유동특성(流動特性)에 관한 연구(硏究))

  • Lee, Yong-Kyu
    • Journal of the Korean Wood Science and Technology
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    • v.22 no.1
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    • pp.85-90
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    • 1994
  • The flow properties of binder latices for paper coating were investigated, together with dynamic viscoelastic properties of latex films and electron micrographs of latices, under various conditions. The amphoteric latex, binder pigment latex and anionic latex were used in this work. The amphoteric latex has both anionic and cationic functional group on its surface. The binder-pigment with a core-shell structure has dual functions : plastic pigment and binder. The low shear viscosity of binder latices and clay slurry were measured with Brookfield vis cometer. At low-shear rates. the viscosity decreased with increasing particle size of latex. On the amphoteric latex surface, the carboxyl groups are assumed to be fully dissociated over the region of pH 9~12, but the density of negative groups seems to be increased because of the gradual decrease in the degree of dissociation of amino groups. Since the apparent particle size of latex increases with surface charge, the electroviscous effect can be observed. On the anionic latex surface, the charge density is assumed to be nearly constant above pH 8. However, below pH 8 the coagulation of particles could be observed probably because of the decrease in the charge density.

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Estimation of the Groundwater Movement Under the Heavyrainfall at Nanji Waste Landfill (집중호우시 발생하는 난지도 매립지내의 지하수 거동)

  • 구태훈;조원철
    • Journal of Soil and Groundwater Environment
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    • v.6 no.3
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    • pp.107-117
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    • 2001
  • The characteristics of groundwater movement under the heavy rainfall at Nan-ji waste landfill site are studied using HELP(Hydraulic Evaluation of Landfill Performance) program, which calculates the daily leachate in the Nan-ji waste landfill site. In this study, instead of the average recharge value, which is used in the past study, the real reacharge value is used to calculate the daily leachater. It is found about 70 times greater than thor average recharge value under the condition of heavy rainfall in the rainy season. The flow characteristics of groundwater for water level fluctuation is simulated using the ground water flow model MODFLOW(A Modular 3-D Finite Different Groundwater Flow Model) program, and the slurry layer is newly added. The result of the study is different from that of the ordinary simulation, which shows much higher ground water level than from the ordinary simulation.

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Compost of Swine Manure Slurry Using the Thermophilic Aerobic Oxidation (TAO) Syst

  • Lee, W.I.;Tsujii, H.;Lee, M.G.;Cha, G.C.;Chung, J.C.
    • Journal of Animal Environmental Science
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    • v.10 no.1
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    • pp.1-10
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    • 2004
  • A field-scale(8.6${\times}$2.5${\times}$2.4 m) and pilot-scale(1.39${\times}$0.89${\times}$0.89 m) thermophilic aerobic oxidation (TAO) units were installed to investigate the volume reduction efficiency of slurry, by varying the aeration and treatment temperature of swine manure, and the collected liquid was evaluated as a liquid fertilizer. In the field-scale unit, the aeration level and numbers of foam breakers made different effects on the slurry volume and temperature in the TAO system. The experiments were peformed for three cases, using different levels of aeration and numbers of foam breakers: Treat-A (aeration rate; 120 ㎥ air/hr using 2 air pumps and 2 foam breakers), Treat-B (aeration rate; 180 ㎥ air/hr using 3 air pumps and 3 foam breakers) and Treat-C (aeration rate; 180 ㎥ air/hr using 3 air pumps and 4 foam breakers). With the same input volume (5 ㎥/day) of swine manure slurry, the resulting liquid levels, temperatures and evaporation rates were 50∼100 cm, 31∼$64^{\circ}C$ and 55 $\ell/m^2$/day for Treat-A; 40∼90 cm, 29∼$52^{\circ}C$ and 75 $\ell/m^2$/day for Treat-B; and 40∼70 cm, 45∼$54^{\circ}C$ and 120.0 $\ell/m^2$/day for Treat-C. In the pilot-scale unit, semi-continuous flow of swine manure slurry was introduced. 50 $\ell$ every 2hr(T-1), 50 $\ell$ every 3hr(T-2), 40 $\ell$ every 2hr (T-3) and 60 $\ell$ every 4hr (T-4) within 24 hours, in order to find the maximum slurry volume reduction conditions.

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Effect of Operating Variables on the Morphology of Precipitated Calcium Carbonate in a Slurry Bubble Reactor (슬러리 기포탑 반응기에서 침강성 탄산칼슘의 모폴로지에 대한 조업변수들의 영향)

  • Hwang, Jung-Woo;Lee, Yoong;Lee, Dong-Hyun
    • Clean Technology
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    • v.16 no.2
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    • pp.124-131
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    • 2010
  • Effects of $Ca(OH)_2$ concentration (0.16~0.64 wt%), surfactant concentration (2~16 wt%), total volumetric flow rate (3~6 L/min) and $CO_2$ volume fraction $(0.3{\sim}0.6)$ on morphology, crystal structure, mean particle diameter, aggregation and specific surface area of the precipitated $CaCO_3$ were investigated in the slurry bubble column reactor. Experiments were carried out in acrylic reactor ($0.11\;m-ID{\times}1.0\;m-high$) with a internal tube ($0.04\;m-ID{\times}1.0\;m-high$h). The reaction time of $CaCO_3$ synthesis decreased with adding Dispex N40 of the anionic surfactant. The reaction rate of $Ca(OH)_2$ increased with increasing the volumetric flow rate of $CO_2$. From SEM images, the single crystal of $CaCO_3$ increased with increasing the reaction rate in the saturated concentration of $Ca(OH)_2$ (0.16 wt %) and the concentration of Dispex N40 (2 wt%). The mean particle size of $CaCO_3$ varied with adding Dispex N40. In addition, the specific surface area of $CaCO_3$ increased with adding of surfactant (2 wt%) from $35m^2/g$ to $44m^2/g$ at the volumetric flow rate of $CO_2$ (0.9 L/min) and the concentration of $Ca(OH)_2$(0.64 wt %).

Effects of spray nozzles on the structure of twin spray (이중 분무의 중첩 구조에 미치는 분무 노즐의 영향)

  • Jurng, J.S.;Park, C.B.;Im, K.S.
    • Journal of ILASS-Korea
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    • v.1 no.3
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    • pp.51-59
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    • 1996
  • An experiment was carried out on the structure of twin spray from pressurize-swirl nozzles, in order to investigate the effect of different size of spray nozzles on the characteristics of the overlap of two single sprays, for example, mean diameter, number density, and spatial distribution of flow rate. Using image processing method, the distributions of size and velocity of droplets of a single spray and twin spray were measured and compared to investigate the overlapping effect of two identical sprays. Comparing experimental results from a twin-spray with those from two-single sprays shows that the flow rate distribution of the twin-spray was concentrated around the midst of the overlapping region of two sprays. In this region, Sauter mean diameter (SMD) did not change much in the twin spray from 6032 nozzles, but it was smaller by 10 micrometers in the twin-spray than two-single sprays from 60063 nozzles. In spite of large difference in Weber numbers of the colliding sprays between the 60063 and 6032 nozzles, the phenomena did not have a big change in the overlapping region of twin spray. This shows that in the collision between droplets from two single spray in the overlapping region to cause the disruption of droplets, the size distribution of spray droplets was also important as well as Weber number.

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Performance Test for the Manganese Nodule Crushing Equipment of the Deep Seabed Mining Robot 'MineRo' (심해저 채광로봇 'MineRo' 망간단괴 파쇄 성능시험)

  • Sung, Ki-Young;Min, Cheon-Hong;Kim, Hyung-Woo;Lee, Chang-Ho;Oh, Jae-Won;Hong, Sup
    • Ocean and Polar Research
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    • v.36 no.4
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    • pp.455-463
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    • 2014
  • This paper presents data from performance tests carried out to assess a manganese nodule crusher. Manganese nodules should be crushed into smaller pieces in order to assure the slurry flow of the lifting system. Both artificial nodules and real manganese nodules are used to evaluate nodule breaking ability of the crusher. The crushing performance of the crusher depends on the flow rate and pressure of the power transmission device. The size of the crushed manganese nodules also depends on the shape of the crushing drum. In this paper, several comparative tests are carried out to evaluate and improve the crushing performance and find the optimal design point of the crusher.