• Title/Summary/Keyword: Sludge Recycling

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Recovery of Tungsten from WC/Co Hardmetal Sludge by Alkaline Leaching Hydrometallurgy Process (WC/Co 초경합금 가공 슬러지로부터 알칼리침출 정련공정에 의한 W 회수)

  • Lee, Gil-Geun;Kwon, Ji-Eun
    • Journal of Powder Materials
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    • v.23 no.5
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    • pp.372-378
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    • 2016
  • This study focuses on the development of an alkaline leaching hydrometallurgy process for the recovery of tungsten from WC/Co hardmetal sludge, and an examination of the effect of the process parameters on tungsten recovery. The alkaline leaching hydrometallurgy process has four stages, i.e., oxidation of the sludge, leaching of tungsten by NaOH, refinement of the leaching solution, and precipitation of tungsten. The WC/Co hardmetal sludge oxide consists of $WO_3$ and $CoWO_4$. The leaching of tungsten is most affected by the leaching temperature, followed by the NaOH concentration and the leaching time. About 99% of tungsten in the WC/Co hardmetal sludge is leached at temperatures above $90^{\circ}C$ and a NaOH concentration above 15%. For refinement of the leaching solution, pH control of the solution using HCl is more effective than the addition of $Na_2S{\cdot}9H_2O$. The tungsten is precipitated as high-purity $H_2WO_4{\cdot}H_2O$ by pH control using HCl. With decreasing pH of the solution, the tungsten recovery rate increases and then decrease. About 93% of tungsten in the WC/Co hardmetal sludge is recovered by the alkaline leaching hydrometallurgy process.

The Influence of FGD Gypsum Fabricated from Limestone Sludge on Cement Properties

  • Seo, Sung Kwan;Chu, Yong Sik;Shim, Kwang Bo;Lee, Jong Kyu;Song, Hun
    • Journal of the Korean Ceramic Society
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    • v.53 no.6
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    • pp.676-681
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    • 2016
  • For the purpose of reducing the amount of limestone, which is used as a desulfurization agent to absorbing $SO_X$ gas in thermal power plants, and to recycle limestone sludge generated from a steel mill, limestone sludge was utilized as a desulfurization agent. In this study, cement, made of flue gas desulfurization (FGD) gypsum obtained in a desulfurization process using limestone sludge, was manufactured then, experiments were conducted to identify the physical properties of the paste and mortar using the cement. The results of the crystal phase and microstructure analyses showed that the hydration product of the manufactured cement was similar to that of ordinary Portland cement. No significant decline of workability or compressive strength was observed for any of the specimens. From the results of the experiment, it was determined that FGD gypsum manufactured from limestone sludge did not influence the physical properties of the cement also, quality change did not occur with the use of limestone sludge in the flue gas desulfurization process.

Application of Ti-salt Coagulant and Sludge Recycling for Phosphorus Removal in Biologically Treated Sewage Effluent (하수종말처리장의 인 처리시설에 티탄염 응집제 적용 및 슬러지 재활용)

  • Kim, Jong Beom;Park, Hee-Ju;Lee, Ki Won;Jo, A Ra;Kim, Myung Wan;Lee, Young Jun;Park, Se Min;Lee, Kwang Young;Shon, Ho Kyong;Kim, Jong-Ho
    • Korean Chemical Engineering Research
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    • v.51 no.2
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    • pp.257-262
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    • 2013
  • As the regulation of total phosphorus (T-P) concentration in biologically treated sewage effluent is reduced to 0.2~2 mg/L, flocculation process is recommended to remove T-P. In this study, the performance of Ti-salt coagulant was investigated in terms of dosage and pH in removing phosphorus and the collected sludge after Ti-salt flocculation was calcined to produce titania for effective sludge recycling. The flocculation performance was carried out using two methods: sedimentation and air floatation. Both methods were feasible to apply for Ti-salt flocculation. Ti-salt flocculation was effective in reducing phosphorus concentration in sewage effluent, which showed similar performance of alum ($Al_2(SO_4)_3$). The calcined sludge was recycled to titania which is the widely used metal oxide. Titania produed from Ti-salt sludge indicated similar characteristics of commercially-available P-25 in regard to photocatalytic activity and surface area. Therefore, this can be easily adopted to titania application by replacing P-25.

Analysis on Heat Transfer Coefficient of The Fluidized - Bed Combustion for Management of Sludge (슬러지 처리를 위한 유동층 연소로의 열전달률 해석)

  • Kim, Seong-Jung;Lee, Je-Hak
    • Journal of the Korea Organic Resources Recycling Association
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    • v.20 no.3
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    • pp.27-33
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    • 2012
  • According to the statistics of the Ministry of Environment, the emission of sewage sludge is increased by 7~9% yearly. In the future, it will be increased continuously because of extension of sewage disposal plants, high class treatment for removing nitrogen and phosphorus. Until now, we have depended on reclamation for lots of quantity and some part has been treated by ocean emission. But, direct reclamation of organic waste will be prohibited and even ocean emission will be prohibited now, so the treatment of sludge is put on emergency alert. Bio-gas can be produced by applying anaerobic digestion method for the recycling or refuse derived fuel can be conducted by applying carbonization method. However, the process is difficult, causes bad smell and makes it the second waste, so it cannot be practical method in fact. This study applied a fluidized bed combustor for sewage sludge treatment technologies that can actually take advantage of key technologies in order to verify its purpose is to demonstrate selected. If applying the fluidized bed combustor, it can be easily utilized as the replaced resource of energy(fuel) in the countries whose energy resources are insufficient, like our country. Especially, if applying only original strengths of the fluidized bed combustor sufficiently, the sewage sludge can be treated simply, eco-friendly, sanitarily and economically. Particularly, it is verified as the energy technology suitable for government's green growth policy.

Recycling of Cutting Oil from Silicon Waste Sludge of Solar Wafer (태양광용 웨이퍼 실리콘 폐슬러지로부터 절삭유의 재생)

  • Um, Myeong-Heon;Lee, Jong-Jib;Ha, Beom Yong
    • Clean Technology
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    • v.22 no.4
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    • pp.274-280
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    • 2016
  • In this study, it was to develop a chemical method that can recycle the cutting oil which accounts for about 25% of the cost of the process among containing materials of silicon waste sludge generated in the process for producing a solar cell wafer. The 7 types of reagents have been used, including acetone, HCl, NaOH, KOH, $Na_2CO_3$, HF, $CH_2Cl_2$, etc. for this experiment. And It was carried out at a speed of 3000 rpm for 60 minutes centrifugation after performing a reaction with a waste sludge at various concentrations. As a result, the best reagents and conditions for separating the solid such as a silicon powder and a metal powder and liquid cutting oil were identified as 0.3 N NaOH. It is found to be pH 6.05 in a post-processing recycled cutting oil with 0.3 N NaOH after reaction of waste sludge and 0.1 N HCl which is effective to remove metal powder in order to adjust the pH to suit the properties of the weak acid is a commercially available cutting oil and it showed excellent turbidity than when applied to sludge with 0.3 N NaOH alone. The results of FT-IR analysis which can compare the properties of the commercially available cutting oil shows it has a possibility of recycling oil. The cutting oil recovery rate obtained through the experiment was found to be 86.9%.

Effect of Wet Milling on Scum Generation and Solubilization in Batch Ozone Reaction Using Digested Sludge (소화슬러지를 이용한 회분식 오존반응 시 습식분쇄가 스컴 생성과 가용화에 미치는 영향)

  • Hong, Seong-Min;Lee, Dong-Hoon;Kim, Choong-Gon;Shin, Hyun-Gon
    • Journal of the Korea Organic Resources Recycling Association
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    • v.27 no.2
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    • pp.13-18
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    • 2019
  • Sewage sludge treatment is increasing every year due to improvement of living and urbanization. However, interest in anaerobic digestion which is one of the recycling technology. There is anaerobic digestion of increasing due to limitations of ocean dumping and final disposal. But, the limit of anaerobic digestion efficiency due to the advanced treatment of sewage has been limited, and studies for solubilization technology have been actively conducted. Therefore, in this study, we aimed to investigate the variation of generation of scum and the solubilization efficiency in the application of pre-treatment of ozone reaction and the change of properties of digested sludge with wet milling. There are results of VS/TS increased by 4.4% and $SCOD_{cr}/TCOD_{cr}$ increased by 9.4% by wet milling alone. In addition, the increase of the specific surface area due to which the reduction of the particle size of the solid content of the sludge in the ozone reaction caused by wet milling decreased the generation rate of scum at 14.3% and increased VS/TS at 2.1%, compared with the ozone reaction alone. From these results, it is expected that the application of wet milling can be increased the contact efficiency with solids in the sludge during ozone reaction with suppress scum and increase the efficiency of the subsequent process in anaerobic digestion.

Synthesis of Sludge Waste-derived Semiconductor Grade Uniform Colloidal Silica Nanoparticles and Their CMP Application (슬러지 폐기물을 활용한 반도체급 균일한 콜로이달 실리카 나노입자의 제조 및 CMP 응용)

  • Kim, Dong Hyun;Kim, Jiwon;Jekal, Suk;Kim, Min Jeong;Kim, Ha-Yeong;Kim, Min Sang;Kim, Sang-Chun;Park, Seon-Young;Yoon, Chang-Min
    • Journal of the Korea Organic Resources Recycling Association
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    • v.30 no.3
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    • pp.5-12
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    • 2022
  • This study suggests the effective recycling method of sludge waste from various industrial fields to synthesize uniform colloidal silica nanoparticles. In detail, polymers are removed from the sludge waste to attain sludge-extracted silica (s-SiO2) micron-sized particles, and ammonia assisted sonication is applied to s-SiO2, which has effectively extracted the silanol precursor. The nano-sized silica (n-SiO2) particles are successfully synthesized by a typical sol-gel method using silanol precursor. Also, the yield amounts of n-SiO2 are determined by the function of s-SiO2 etching time. Finally, n-SiO2-based slurry is synthesized for the practical CMP application. As a result, rough-surfaced semiconductor chip is successfully polished by the n-SiO2-based slurry to exhibit the mirror-like clean surface. In this regard, sludge wastes are successfully prepared as valuable semicondutor grade materials.

Recycling Organic Sludge into Modification Block by Hydrothermal Carbonization (HTC) (열수가압탄화공법을 적용한 유기성 슬러지의 응용 블록 제조에 관한 연구)

  • Hyewon Park;Minah Oh;Seungjin Oh;Woori Cho;Jinman Chang;Jai-young Lee
    • Clean Technology
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    • v.29 no.2
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    • pp.102-108
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    • 2023
  • This study applied a hydrothermal carbonization (HTC) method to carbonize sewage sludge in order to satisfy the criteria of the Waste Management Act for recycled products and to explore the possibility of recycling sludge into modification blocks. Cement was mixed with carbonized sludge generated at the optimal temperature and reaction time during HTC. After that, the compressive strengths of the modification blocks were measured by conducting both a performance and leaching test. The results of the leaching test showed that heavy metals were not detected, and the specific gravity and absorption rates were less than 1.7 and 10%, respectively, indicating that all species satisfied the criteria. The results of the compressive strength test showed that a mixing ratio of 5% and 7% with cement cured for 28 days satisfied the criteria of A, B, and C type blocks but a mixing ratio of 3% with cement did not satisfy the criteria of A type blocks after 28 days. However, after additional curing for 42 days, the mixing ratio of 3% also satisfied the A type block criteria. Therefore, the optimal mixing ratio of carbonized sludge and cement was considered to be between 3% and 5% and confirmed that the modified blocks could be utilized as aggregates.

A Study on the Reusability of Incinerated Paper Mill Sludge Ash as Cement Additive (시멘트 혼화재로서 제지슬러지 소각재의 재활용 특성)

  • 주소영;연익준;이민희;박준규;김광렬
    • Journal of environmental and Sanitary engineering
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    • v.18 no.2
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    • pp.34-41
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    • 2003
  • The purpose of this study is to examine the effect of stabilization disposal and recycling on incinerated paper mill sludge ash as cement additives. It was investigated chemical(pH, ICP, TGA XRD) and physical(PDA, SEM) characteristics of the incineration ash. And the pozzolanic characteristics of incineration ash was applied to cement as additive to increase the compressive strength. The results were that the pH characteristic of incineration ash was strong alkalinity, the content of silica and alumina as a pozzolanic material was 50.97%, and the average particle size was $5.03{\mu}m$ respectively. When the ash contents as cement additive were varied in 0~15%(wt) of cement weight to explore the effect of the compressive strength on the solidified cement mortar, the proper amount of the incineration ash substituted was about 5~l0%(wt). Therefore we found that using the incineration ash as cement additive obtains the recycling of waste material, the stabilization disposal, the reduction of waste disposal expense, and the protection of environmental problem, too.

Effects of intermittent effluent recycling on the performance of UASB process (간헐적인 유출수 반송이 UASB 반응조 운전효율에 미치는 영향)

  • 이헌모;양병수
    • Journal of Environmental Science International
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    • v.2 no.4
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    • pp.317-324
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    • 1993
  • Effluent recycling effect on UASB reactor performances is known as an important operational factor. In the present study, the possibility of intermittent recycle in UASB process for saving the power consumption was examined at different organic loading and various operational modes in recycle time period. The organic removal efficiencies of the reactors operated with the intermittent effluent recycle were considerably higher compared to those without the effluent recycle. In the intermittent recycle mode, the organic removal efficiencies slightly decreased as the non-recycle time period in the operational mode increased. Proper ratio of recycle and non-recycle time period in the mode seemed to be required to prevent the produced biogas from accumulation in the sludge bed, which caused dead zone in the reactor and sludge loss when the gas was escaped from the bed at the certain pressure.

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