• Title/Summary/Keyword: Sliding Friction

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Pulse Electrodeposition and Characterization of Ni-Si3N4 Composite Coatings

  • Gyawali, Gobinda;Woo, Dong-Jin;Lee, Soo-Wohn
    • Journal of the Korean institute of surface engineering
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    • v.43 no.5
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    • pp.224-229
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    • 2010
  • $Ni-Si_3N_4$ nano-composite coatings were prepared by pulse current (PC) electrodeposition and direct current (DC) electrodeposition techniques. The micro-structure of the coatings was characterized by scanning electron microscopy (SEM), vickers microhardness, X-Ray Diffraction (XRD) and wear-friction tests. The results showed that the micro-structure and wear performance of the coatings were affected by the electrodeposition techniques. Pulse current electrodeposited $Ni-Si_3N_4$ composite coatings exhibited higher microhardness, smooth surface, and better wear resistance properties as compared to coatings prepared under DC condition. The $Ni-Si_3N_4$ composite coatings prepared at 50 Hz pulse frequency with 10% duty cycles has shown higher codeposition of nano-particles. Consequently, increased microhardness and less plastic deformations occurred in coatings during sliding wear test. The XRD patterns revealed that the increased pulse frequencies changed the preferred (100) nickel crystallite orientations into mixed (111) and (100) orientations.

A comparative study on mechanical properties of TiN and TiAlN films prepared by Arc Ion Plating Technique (아크 이온 플레이팅법에 의해 증착된 TiN과 TiAlN 박막의 기계적 특성 비교)

  • 윤석영;이윤복;김광호
    • Journal of the Korean institute of surface engineering
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    • v.35 no.4
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    • pp.199-205
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    • 2002
  • TiN and TiAlN films were deposited on SKD 11 steel substrates by an arc ion plating (AIP) technique. The crystallinity and morphology for the deposited films were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The mechanical properties of both films were investigated through the indentation, impact, and wear test. Those films fairly adherent to SKD 11 steel substrate, showed hardness values of 2300 $\pm$ 100kg/$\textrm{mm}^2$ and 3200 $\pm$ 100kg/$\textrm{mm}^2$ with a load of 25g, respectively. During impact test, TiAlN films showed much superior impact wear resistance to TiN films. It could be suggested that the TiN films was failed relatively by plastic deformation with oxidation during impact test, while TiAlN films was failed by brittle fracture and resisted the oxidation by the impact energy. The friction coefficient of TiAlN films became lower than that of TiN films at high sliding speed condition although it was higher than that of TiN films at low speed. Therefore, TiAlN films was suggested to be more advantageous than TiN films for high speed machining fields.

Reliability Analysis Modeling for LRFD Design of Bridge Abutments (LRFD 설계를 위한 교대의 신뢰성 해석 모델)

  • Eom, Jun-Sik
    • Journal of the Korean Geotechnical Society
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    • v.30 no.8
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    • pp.5-11
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    • 2014
  • The objective of this paper is to develop a rational reliability analysis procedure for the LRFD design provisions of bridge substructures. A bridge abutments is considered in this study. The reliability analysis is applied to determine the relationship between the major design parameters for bridge abutment and reliability index. The considered load components include dead load, vertical and horizontal earth pressure, earth surcharge, and vehicle live load. Several limit states are considered: foundation bearing capacity, sliding, and overturning. The analysis results show that the most important parameter in the reliability analysis is the effective stress friction angle of the soil. The reliability indices are calculated using Monte Carlo simulations for a selected bridge abutment. The results of the sensitivity analysis indicate that reliability index is most sensitive with regard to resistance factor and horizontal earth pressure factor.

Wear Properties of Seal Graphite at Elevated Temperature (기밀소재 Graphite의 고온마모 특성에 관한 연구)

  • Yang, Ho-Young;Kim, Jaehoon;Ha, Jaeseok;Kim, YeonWook;Park, Sunghan;Lee, Hwankyu
    • Journal of the Korean Society of Propulsion Engineers
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    • v.17 no.3
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    • pp.15-20
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    • 2013
  • The graphites as airtight structure seals prevent high-pressure and high-temperature gas from flowing into actuator of propulsion system and generate lubricant film during wear procedure to assist lubricant and sealing. In this study, the tribological characteristics of the graphite in high-temperature are evaluated. In order to evaluate the tribological characteristics of high density graphite(HK-6), variables which are temperature, sliding speed and contact load are set. this study suggest optimized environment conditions through the wear properties of graphite. Consequeantly, high temperature is better than at room temperature to generate lubricant film, so that friction coefficient of graphite is lower at high temperature than at room temperature.

The Effect of Extrusion Temperature and Die Angle on Mechanical Properties of $SiC_p$/2024Al Composites Fabricated by Powder Extrusion Method (분말압출법으로 제조된 $SiC_p$/2024Al 복합재료에 있어서 압출온도와 다이각이 기계적 성질에 미치는 영향)

  • 성병진
    • Journal of Powder Materials
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    • v.2 no.1
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    • pp.44-52
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    • 1995
  • Effects of the extrusion temperature and die angle on the tensile properties of SiCIyAl composites in powder extrusion have been investigated. SiCP/Al composites were extruded at various extrusion temperatures (450, 500, $550^{\circ}C$) under the extrusion ratio of 25 : 1. The ram speed was maintained at 13 cm/min for all the extrusion conditions. The surface of the extruded rod appeared to be smooth without tearing at 450 and 50$0^{\circ}C$, whereas it was very rough due to tearing at $550^{\circ}C$. It was found that the tensile strength and elongation of the composites extruded at $500^{\circ}C$ are greater than those of composites extruded at $450^{\circ}C$ This is due to the easier plastic deformation of composite extruded at $500^{\circ}C$, compared with the composites extruded at $450^{\circ}C$. The effect of die angle was examined under 20=60, 120, $180^{\circ}$die angles at extrusion temperature of $500^{\circ}C$ under 25:1 extrusion ratio. The tensile strength of the composites extruded with 20=$60^{\circ}$approved to be higher than that of the composties extruded with 28 : 120 and $180^{\circ}$This is attributable to the higher extrusion pressure, which mixed composite powders could be densely consolidated at elevated temperatures, resulting from high friction force between billet and sliding surface of conical die.

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Life Cycle Cost & Reliability Analysis of Quaywall Design Parameters (안벽 설계변수의 신뢰성 해석과 생애주기비용 분석)

  • Kim, Hong-Yeon;Yoon, Gil-Lim;Yoon, Yeo-Won
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.10a
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    • pp.508-518
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    • 2008
  • Reliability and sensitivity analysis of the design parameters for a section of caisson type quaywall which is the most applicable in Korea were performed. It was tried to estimate probabilities of failure for the system of the multiple failure modes and to analyze LCC in the quaywall structure. The reliability analysis was performed by FORM. Also, sensitivity indices were estimated using the reliability indices, which may be used inferring effects of each design parameter on the reliability indices. As a result, the coefficient of friction between caisson and rubble, the moment by self weight and the moment of resistance mostly affected on the reliability indices in the sliding, overturning and foundation failure, respectively. System reliability theorem was applied in order to estimate the probabilities of failure for the system of the multiple failure modes. As the results of estimation of the probabilities of failure for the system, all cases were more conservative than those for the elements, according to both failure mode and load combination applied to series system. It entirely exceeded the target reliability index, but it was consistent with the theorem. According to the optimum LCC with the width of the caisson, the probability of failure exceeded the target probability of failure at then time. Therefore, it was judged to be insufficient to the practical application.

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Control Performance Comparison of Model-referenced and Map-based Control Method for Vehicle Lateral Stability Enhancement (차량 횡방향 안정성 향상을 위한 모델 참조 제어와 맵기반 제어 방법의 제어 성능 비교)

  • Yoon, Moonyoon;Baek, Seunghwan;Choi, Jungkwang;Boo, Kwangsuck;Kim, Heungseob
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.3
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    • pp.253-259
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    • 2014
  • This study proposes a map-based control method to improve a vehicle's lateral stability, and the performance of the proposed method is compared with that of the conventional model-referenced control method. Model-referenced control uses the sliding mode method to determine the compensated yaw moment; in contrast, the proposed map-based control uses the compensated yaw moment map acquired by vehicle stability analysis. The vehicle stability region is calculated by a topological method based on the trajectory reversal method. The performances of model-referenced control and map-based control are compared under various road conditions and driving inputs. Model-referenced control uses a control input to satisfy the linear reference model, and it generates unnecessary tire lateral forces that may lead to worse performance than an uncontrolled vehicle with step steering input on a road with low friction coefficient. The simulation results show that map-based control provides better stability than model-referenced control.

Control of Robot Manipulators Using Time-Delay Estimation and Fuzzy Logic Systems

  • Bae, Hyo-Jeong;Jin, Maolin;Suh, Jinho;Lee, Jun Young;Chang, Pyung-Hun;Ahn, Doo-sung
    • Journal of Electrical Engineering and Technology
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    • v.12 no.3
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    • pp.1271-1279
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    • 2017
  • A highly accurate model-free controller is proposed for trajectory tracking control of robot manipulators. The proposed controller incorporates time-delay estimation (TDE) to estimate and cancel continuous nonlinearities of robot dynamics, and exploits fuzzy logic systems to suppress the effect of the TDE error, which is due to discontinuous nonlinearities such as friction. To this end, integral sliding mode is defined using desired error dynamics, and a Mamdani-type fuzzy inference system is constructed. As a result, the proposed controller achieves the desired error dynamics well. Implementation of the proposed controller is easy because the design of the controller is intuitive and straightforward, and calculations of the complex robot dynamics are not required. The tracking performance of the proposed controller is verified experimentally using a 3-degree of freedom PUMA-type robot manipulator.

Study on the Frictional Properties of Nylons Synthesized by Varying Catalyst Content (촉매 함량 변화에 따라 합성된 나일론의 마찰 특성에 관한 연구)

  • Chung, Dae-Won;Kang, Suk-Choon
    • Polymer(Korea)
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    • v.29 no.1
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    • pp.14-18
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    • 2005
  • Nylons were synthesized by anionic polymerization of ${\varepsilon}$--caprolactam while varying the content of catalyst. Polymerization rates, molecular weights, mechanical properities and frictional properties of the nylons were investigated. As the ratio of catalyst to initiator was increased up to 1.0%, the polymerization rate, conversion and molecular weight were found to increase, and mechanical properties except impact strength were improved. Frictional properties were affected mainly by tensile strength and hardness. According to the study on the friction coefficient, product of stress (P) and velocity (V), PV limit, and abrasive wear rate, nylon synthesized at 1.0% of the ratio of catalyst to initiator showed the best performance for sliding machine elements.

Sliding Wear Characteristics of plasma Sprayed $8\%Y_{2}O_3-ZrO_2$ Coating for Post-spray Heat Treatment

  • Chae Young-Hun;Kim Seock-Sam
    • KSTLE International Journal
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    • v.6 no.2
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    • pp.45-50
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    • 2005
  • Plasma ceramic spray that is applied on a machine part under severe work conditions has been investigated for tribological behavior. The application of ceramic coatings by plasma spray has become essential in tribosystems to produce wear resistance and long life in severe conditions. The purpose of this study was to investigate the wear characteristics of $8\%Y_{2}O_3-ZrO_2$ coating, in view of the effect of post-spay heat treatment. The plasma-sprayed $8\%Y_{2}O_3-ZrO_2$ coating was studied to know the relationship between phase transformations and wear behavior related to post-spray heat treatment. Wear test was carried out with ball on disk type on normal loads of 50N,70N and 90N under room temperature. The phase transformation of phase and the value of residual stress were measured by X-ray diffraction method(XRD). Tribological characteristics and wear mechanisms of coatings were observed by SEM. The tribological wear performance was discussed in the focusing of residual stress. Consequently, post-spray heat treatment plays an important role in decreasing residual stress. Residual stress in the coating system has a significant influence on the wear mechanism of coating.