• Journal of Ceramic Processing Research
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• 제19권5호
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• pp.378-382
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• 2018

It is a known fact that the cement production is responsible for almost 5% of total worldwide $CO_2$ emission, the primary factor affecting global warming. Geopolymers are valuable as ordinary Portland cement (OPC) substitutes because geopolymers release 80% less $CO_2$ than OPC and have mechanical properties sufficiently similar to those of OPC. Therefore, geopolymers have proven attractive to eco-friendly construction industries. Geopolymers can be fabricated from aluminum silicate materials with alkali activators such as fly ash, blast furnace slag, and so on. Integrated gasification combined cycle (IGCC) slag has been used for fabricating geopolymers. In general, IGCC slag geopolymers are fabricated with finely ground and sieved (<128 mesh) IGCC slag. The grinding process of as-received IGCC slag is one of the main costs in geopolymer production. Therefore, the idea of using as-received IGCC slag (before grinding the IGCC slag) as aggregates in the geopolymer matrix was introduced to reduce production cost as well as to enhance compressive strength. As-received IGCC slag (0, 10, 20, 30, 40 wt%) was added in the geopolymer mixing process and the mixtures were compared. The compressive strength of geopolymers with an addition of 10 wt% as-received IGCC slag increased by 19.84% compared to that with no additional as-received IGCC slag and reached up to 41.20 MPa. The enhancement of compressive strength is caused by as-received IGCC slag acting as aggregates in the geopolymer matrix like aggregates in concrete. The density of geopolymers slightly increased to $2.1-2.2g/cm^3$ with increasing slag addition. Therefore, it is concluded that a small addition of as-received IGCC slag into the geopolymer can increase compressive strength and decrease the total cost of the product. Moreover, the direct use of as-received IGCC slag may contribute to environment protection by reducing process time and $CO_2$ emission.

• 한국주조공학회지
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• 제23권5호
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• pp.235-243
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• 2003

The collapsibility of sodium silicate-bonded sands mixed with the L.D converter slag powder to form a hardener were investigated. Five to six percent sodium silicate on the basis of silica sand and 30-40% L.D converter slag powder on the basis of sodium silicate, were mixed and the compressive strength, surface stability index(SSI), bench time, retained strength of the standard sand specimens were measured. The properties were similar to those of general inorganic bonded self-setting molds. The compressive strength and surface stability index were increased and the retained strength and bench time were decreased with increased amount of the L.D converter slag powder. The retained strength of sodium silicate-bonded self-setting molds with the L.D converter slag powder were decreased than $CO_2$ sand molds. The collapsibility of sodium silicate-bonded self-setting molds with the L.D converter slag powder were superior in comparison with $CO_2$ sand molds. The L.D converter slag powder could be used as hardener and collapse agent for the sodium silicate-bonded self-setting molds.

• 한국재료학회지
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• 제20권1호
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• pp.42-46
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• 2010

Phosphorus exhibits considerable segregation in steelmaking slag. In order to recover phosphorus from slag to $K_3PO_4$ via molten iron, a carbothermic reaction using microwave heating was suggested recently. The carbothermic reduction of phosphorus from slag to molten iron using microwave heating was carried out at 2073K. However, at this temperature the thermodynamic properties of both slag and molten iron cannot be determined experimentally. Therefore, the computational approach of the so-called CALPHAD method is very useful to understand the transfer of phosphorus from slag to metal and to enhance this reaction. In the present investigation, a theoretical study of the reduction behavior of phosphorus in slag was carried out at much lower temperatures using the recently developed thermodynamic database in the FactSage program. The calculated results showed reasonable accordance with the experimental data; namely, the thermodynamic database could be applied successfully to higher temperature reactions. The current study found that higher temperature and high $SiO_2$ concentration are favorable for the recovery of phosphorus from slag.

• 대한전자공학회:학술대회논문집
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• 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
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• pp.520-525
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• 2001

Compared with the blast furnace slag, steel slag has the expansibility due to the reaction with water and free CaO. Therefore it is specified in Standard Specification for Concrete in Korea that steel slag aggregate must not be used in concrete. So it is unusual to use steel slag aggregate in concrete. In this study steel slag aggregate processed by several aging process was comparatively satisfied with fundamental properties as concrete aggregate, which are specific gravity, absorption, unit weight, percentage of solids and abrasion value etc. And chemical analysis is observed to understand the effect of aging process in steel slag aggregate. When the strength is measured, it is found that the concrete replacing crushed stone with steel slag aggregate had a little problem without sufficient aging process

• Structural Engineering and Mechanics
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• 제55권3호
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• pp.675-686
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• 2015

The use of ground granulated blast furnace slag (GGBFS) from steel industries waste is showing perspective application in civil engineering as partial substitute to cement. Use of such waste conserves natural resources and minimizes the space required for landfill. The GGBFS used in the present work is of ultra fine size and hence serves as micro filler. In this paper strength and durability characteristics of ultra fine slag based high strength concrete (HSC) (with a characteristic compressive strength of 50 MPa) were studied. Cement was replaced with ultra fine slag in different percentages of 5, 10, and 15% to study the compressive strength, porosity, resistances against sulfate attack, sorptivity and chloride ion penetration. The experiments to study compressive strength were conducted for different ages of concrete such as 7, 28, 56, and 90 days. From the detailed investigations with 16 mix combinations, 10% ultra fine slag give better results in terms of strength and durability characteristics.

• 대한전자공학회:학술대회논문집
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• 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
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• pp.503-507
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• 2001

In this paper the forming and the unique properties of PZH blast furnace slag, bearing TiO$_2$ 22~25%, have been introduced. The utilization of this kind of blast furnace slag, especially about recycling resource of TiO$_2$included in it, has been reviewed and discussed. According to research work experiences and tendency of new materials developing some suggestions about future research on PZH blast furnace slag have been put forward.

• Geomechanics and Engineering
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• 제15권1호
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• pp.659-668
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• 2018

A series of direct shear tests were implemented on three different types of specimens (i.e., clean Perth sand, sand containing 10, 20 and 30% bentonite, sand containing 1, 3 and 5% slag, and sand containing 10, 20 and 30% bentonite with increasing percentages of added slag (1%, 3% and 5%). This paper focuses on the shear stress characteristics of clean sand and sand mixtures. The samples were tested under different three normal stresses (100, 150 and 200 kPa) and three curing periods of no curing time, 7 and 14 days. It was observed that the shear stresses of clean sand and mixtures were increased with increasing normal stresses. In addition, the use of slag has improved the shear strength of the sand-slag mixtures; the shear stresses rose from 128.642 kPa in the clean sand at normal stress of 200 kPa to 146.89 kPa, 154 kPa and 161.14 kPa when sand was mixed with 1%, 3% and 5% slag respectively and tested at the same normal stress. Internal friction angle increased from $32.74^{\circ}$ in the clean sand to $34.87^{\circ}$, $37.12^{\circ}$ and $39.4^{\circ}$ when sand was mixed with 1%, 3% and 5% slag respectively and tested at 100, 150, and 200 kPa normal stresses. The cohesion of sand-bentonite mixtures increased from 3.34 kPa in 10% bentonite to 22.9 kPa, 70.6 kPa when sand was mixed with 20% and 30% bentonite respectively. All the mixtures of clean sand, different bentonite and slag contents showed different behaviour; some mixtures exhibited shear stress more than clean sand whereas others showed less than clean sand. The internal friction angle increased, and cohesion decreased with increasing curing time.

• Computers and Concrete
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• 제16권2호
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• pp.261-274
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• 2015

This study established the standard recommended values and expansion fracture threshold values for the content of steel slag in controlled low-strength materials (CLSM) to ensure the appropriate use of steel slag aggregates and the prevention of abnormal expansion. The steel slags used in this study included basic oxygen furnace (BOF) slag and desulfurization slag (DS), which replaced 5-50% of natural river sand by weight in cement mixtures. The steel slag mortars were tested by high-temperature ($100^{\circ}C$) curing for 96 h and autoclave expansion. The results showed that the effects of the steel slag content varied based on the free lime (f-CaO) content. No more than 30% of the natural river sand should be replaced with steel slag to avoid fracture failure. The expansion fracture threshold value was 0.10%, above which there was a risk of potential failure. Based on the scanning electron microscopy (SEM) analysis, the high-temperature catalysis resulted in the immediate extrusion of peripheral hydration products from the calcium hydroxide crystals, leading to a local stress concentration and, eventually, deformation and cracking.

• 한국도로학회논문집
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• 제17권1호
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• pp.25-33
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• 2015

PURPOSES : This paper, presents the results of a laboratory study aimed to verify the suitability of a particular type of Electric Arc Furnace (EAF) steel slag to be recycled in the lithic skeleton of both dense graded and porous asphalt mixtures for flexible pavements. METHODS : Cyclic creep and stiffness modulus tests were performed to evaluate the mechanical performance of three different asphalt mixtures (dense graded, porous asphalt, and stone mastic) prepared with two types of EAF steel slag. For comparison purposes, the same three mixtures were also designed with conventional aggregates (basalt and limestone). RESULTS : All the asphalt mixtures prepared with EAF steel slag satisfied the current requirements of the European standards, which support EAF steel slag as a suitable material for flexible pavement construction. CONCLUSIONS : Based on the experimental work, the use of waste material obtained from steel production (e.g. EAF steel slag) as an alternative in the lithic skeleton of asphalt mixtures can be a satisfactory and reasonable choice that fulfills the "Zero Waste" objective that many iron and steel industries have pursued in the past decades.

• Advances in concrete construction
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• 제7권4호
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• pp.231-239
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• 2019

The present study deals with the development of metakaolin-based geopolymer concrete (GPC) and thereafter studying the effects of adding ultra-fine slag on its mechanical and permeability characteristics. The mechanical characteristics including compressive, split tensile, flexural strengths and elastic modulus were studied. In addition, permeability characteristics including water absorption, porosity, sorptivity and chloride permeability were studied up to 90 days. The results showed the effective utilization of metakaolin for the development of elevated temperature cured geopolymer concrete having high 3-day compressive strength of 42.6 MPa. The addition of ultra-fine slag up to 15%, as partial replacement of metakaolin resulted in an increase in strength characteristics. Similar improvement in durability properties was also observed with the inclusion of ultra-fine slag up to 15%. Beyond this optimum content of 15%, further increase in ultra-fine slag content affected the mechanical as well as permeability parameters in a negative way. In addition, the relationship between various properties of GPC was also derived.