• Title/Summary/Keyword: Slag Inclusion

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Chaotic Evaluation of Slag Inclusion Welding Defect Time Series Signals Considering the Hyperspace (초공간을 고려한 슬래그 혼입 용접 결함 시계열 신호의 카오스성 평가)

  • Yi, Won;Yun, In-Sik
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.12
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    • pp.226-235
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    • 1998
  • This study proposes the analysis and evaluation of method of time series of ultrasonic signal using the chaotic feature extraction for ultrasonic pattern recognition. The features are extracted from time series data for analysis of weld defects quantitatively. For this purpose, analysis objectives in this study are fractal dimension, Lyapunov exponent, and strange attractor on hyperspace. The Lyapunov exponent is a measure of rate in which phase space diverges nearby trajectories. Chaotic trajectories have at least one positive Lyapunov exponent, and the fractal dimension appears as a metric space such as the phase space trajectory of a dynamical system. In experiment, fractal(correlation) dimensions and Lyapunov exponents show the mean value of 4.663, and 0.093 relatively in case of learning, while the mean value of 4.926, and 0.090 in case of testing in slag inclusion(weld defects) are shown. Therefore, the proposed chaotic feature extraction can be enhancement of precision rate for ultrasonic pattern recognition in defecting signals of weld zone, such as slag inclusion.

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Construction of Chaoral Post-Process System for Integrity Evaluation of Weld Zone (용접부 건전성 평가를 위한 카오럴 후처리 시스템의 구축)

  • Lee, Won;Yoon, In-Sik
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.11
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    • pp.152-165
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    • 1998
  • This study proposes the analysis and evaluation method of time series ultrasonic signal using the chaoral post-process system for precision rate enhancement of ultrasonic pattern recognition. Chaos features extracted from time series data for analysis quantitatively weld defects For this purpose, feature extraction objectives in this study are fractal dimension, Lyapunov exponent, shape of strange attrator. Trajectory changes in the strange attractor indicated that even same type of defects carried substantial difference in chaoticity resulting from distance shifts such as nearby 0.5, 1.0 skip distance. Such difference in chaoticity enables the evaluation of unique features of defects in the weld zone. In quantitative chaos fenture extraction, feature values of 0.835 and 0.823 in the case of slag inclusion and 0.609 and 0.573 in the case of crack were suggested on the basis of fractal dimension and Lyapunov exponent. Proposed chaoral post-process system in this study can enhances precision rate of ultrasonic pattern recognition results from defect signals of weld zone, such as slag inclusion and crack.

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Analysis of Adhesive Slag Formed on Weld Metal Surface of GTAW Welding after Flux Cored Multi-Pass Welding (FCAW 다층 용접 후 표면 GTAW 용접시 표면 용접부에 생성된 고착 슬래그 분석)

  • Kim, Jung-Min;Kim, Nam-Kyu;Kim, Gi-Dong;Park, Ji-Hong
    • Journal of Welding and Joining
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    • v.33 no.5
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    • pp.14-19
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    • 2015
  • This study has been performed to investigate the adhesive slag at GTAW weld zone after FCAW multi-pass welding. The cause of adhesive slag formation was examined using optical microscope, field emission scanning electron microscope(FE-SEM) and XRD analysis. The results obtained in this experiment are summarized as follows. Slag of GTAW weld zone surface during welding were formed by mixing the presence of slag in FCAW weld zone. While the slag cools, Cr-spinel phase were formed due to reactions in slag/metal interface. Also, a Cr moves form the weld metal to the slag to strong affinity between oxide atoms and Cr atoms. Hence, detachability of slag was exacerbated by decreasing the interfacial tensions between slag and weld metal.

Effect of ultra-fine slag on mechanical and permeability properties of Metakaolin-based sustainable geopolymer concrete

  • Parveen, Parveen;Mehta, Ankur;Saloni, Saloni
    • Advances in concrete construction
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    • v.7 no.4
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    • pp.231-239
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    • 2019
  • The present study deals with the development of metakaolin-based geopolymer concrete (GPC) and thereafter studying the effects of adding ultra-fine slag on its mechanical and permeability characteristics. The mechanical characteristics including compressive, split tensile, flexural strengths and elastic modulus were studied. In addition, permeability characteristics including water absorption, porosity, sorptivity and chloride permeability were studied up to 90 days. The results showed the effective utilization of metakaolin for the development of elevated temperature cured geopolymer concrete having high 3-day compressive strength of 42.6 MPa. The addition of ultra-fine slag up to 15%, as partial replacement of metakaolin resulted in an increase in strength characteristics. Similar improvement in durability properties was also observed with the inclusion of ultra-fine slag up to 15%. Beyond this optimum content of 15%, further increase in ultra-fine slag content affected the mechanical as well as permeability parameters in a negative way. In addition, the relationship between various properties of GPC was also derived.

Self-Consolidating Concrete Incorporating High Volume of Fly Ash, Slag, and Recycled Asphalt Pavement

  • Mahmoud, Enad;Ibrahim, Ahmed;El-Chabib, Hassan;Patibandla, Varun Chowdary
    • International Journal of Concrete Structures and Materials
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    • v.7 no.2
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    • pp.155-163
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    • 2013
  • The use of sustainable technologies such as supplementary cementitious materials (SCMs), and/or recycled materials is expected to positively affect the performance of concrete mixtures. However, it is imperative to qualify and implement such mixtures in practice, if the required specifications of their intended application are met. This paper presents the results of a laboratory investigation of self-consolidating concrete (SCC) containing sustainable technologies. Twelve mixes were prepared with different combinations of fly ash, slag, and recycled asphalt pavement (RAP). Fresh and hardened concrete properties were measured, as expected the inclusion of the sustainable technologies affected both fresh and hardened concrete properties. Analysis of the experimental data indicated that inclusion of RAP not only reduces the ultimate strength, but it also affected the compressive strength development rate. The addition of RAP to mixes showed a consistent effect, with a drop in strength after 3, 14, and 28 days as the RAP content increased from 0 to 50 %. However, most of the mixes satisfied SCC fresh properties requirements, including mixes with up to 50 % RAP. Moreover, several mixes satisfied compressive strength requirement for pavements and bridges, those mixes included relatively high percentages of SCMs and RAP.

Effect of Non-Metallic Inclusions and Hot Rolling Process Parameters on Hydrogen Induced Cracking of Linepipe Steels (라인파이프 강재의 수소유기균열에 미치는 열간압연 공정변수의 영향)

  • Koh, Seong Ung;Jung, Hwan Gyo;Kang, Ki Bong
    • Korean Journal of Metals and Materials
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    • v.46 no.4
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    • pp.257-266
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    • 2008
  • AHydrogen induced cracking (HIC) was phenomenologically studied in terms of the effect of nonmetallic inclusions and hot rolling process parameters. By comparing the level of non-metallic inclusions in two different kinds of commercial grade steels having different HIC resistance, the role of non-metallic inclusions in HIC occurrence was investigated. Change in inclusion morphology and distribution during hot rolling was also studied throughout slab, rolling at austenite recrystallization region (roughing mill; RM) and rolling at austenite non-recrystallization region (finish mill; FM). In addition, the contribution of RM and FM parameters to HIC was investigated from the standpoint of change in inclusion morphology during hot rolling processes. As a result, HIC was closely related to the separation of large complex inclusion during hot rolling process. Large complex inclusions originated from the improper Ca treatment, after which equilibrium composition of slag should have resulted in eutectoid composition. By controlling the equilibrium slag composition equivalent to eutectoid one, HIC resistance could be improved due to the reduced size of inclusions. In addition, change in reduction/pass in RM had an effect on HIC resistance of steels while that in FM did not. Increase in the reduction/pass in the latter stage of RM improved HIC resistance of steels by enhancing the void enclosure around inclusions.

Blowholes, Pinholes, Slag Inclusion, Chilled Edges (주철주물의 표면결함의 방지규칙)

  • Kim, B.W.
    • Journal of Korea Foundry Society
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    • v.9 no.6
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    • pp.446-453
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    • 1989
  • 무철심 유도로를 이용한 주철 및 주강의 용해보온에 요구되는 야금학적인 조건에 관하여 광범한 연구 조사가 있었다. 가장 중요한 법칙을 요약 설명하고자 한다. 이들 법칙은 주물공장에서 활용할 수 있으며 주물의 모서리 근처, 가혹한 조건하에서 발생 할 수 있는 여러 가지 결함을 방지하는데 도움이 될 것이다. 이러한 점에서 작업공정 절차를 관찰하는 것이 중요하며 현장에서 사용하도록 판정도표를 작성하였다.

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Evaluation of Fiber and Blast Furnace Slag Concrete Chloride Penetration through Computer Simulation

  • Kim, Dong-Hun;Petia, Staneva;Lim, Nam-Gi
    • Journal of the Korea Institute of Building Construction
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    • v.11 no.4
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    • pp.379-386
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    • 2011
  • Durability of concrete is an important issue, and one of the most critical aspects affecting durability is chloride diffusivity. Factors such as water.cement ratio, degree of hydration, volume of the aggregates and their particle size distribution have a significant effect on chloride diffusivity in concrete. The use of polypropylene fibers(particularly very fine and well dispersed micro fibers) or mineral additives has been shown to cause a reduction in concrete's permeability. The main objective of this study is to evaluate the manner in which the inclusion of fiber(in terms of volume and size) and blast furnace slag(BFS) (in terms of volume replacement of cement) influence the chloride diffusivity in concrete by applying 3D computer modeling for the composite structure and performing a simulation of the chloride penetration. The modeled parameters, i.e. chloride diffusivity in concrete, are compared to the experimental data obtained in a parallel chloride migration test experiment with the same concrete mixtures. A good agreement of the same order is found between multi.scale microstructure model, and through this chloride diffusivity in concrete was predicted with results similar to those experimentally measured.

Influence of Iranian low-reactivity GGBFS on the properties of mortars and concretes by Taguchi method

  • Ramezanianpour, A.A.;Kazemian, A.;Radaei, E.;AzariJafari, H.;Moghaddam, M.A.
    • Computers and Concrete
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    • v.13 no.4
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    • pp.423-436
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    • 2014
  • Ground Granulated Blast Furnace Slag (GGBFS) is widely used as an effective partial cement replacement material. GGBFS inclusion has already been proven to improve several performance characteristics of concrete. GGBFS provides enhanced durability, including high resistance to chloride penetration and protection against alkali silica reaction. In this paper results of an experimental research work on influence of low-reactivity GGBFS (which is largely available in Iran) on the properties of mortars and concretes are reported. In the first stage, influence of GGBFS replacement level and fineness on the compressive strength of mortars was investigated using Taguchi method. The analysis of mean (ANOM) statistical approach was also adopted to develop the optimal conditions. Next, based on the obtained results, concrete mixtures were designed and water penetration, capillary absorption, surface resistivity, and compressive strength tests were carried out on highstrength concrete specimens at different ages up to 90 days. The results indicated that 7-day compressive strength is adversely affected by GGBFS inclusion, while the negative effect is less evident at later ages. Also, it was inferred that use of low-reactivity GGBFS (at moderate levels such as 20% and 30%) can enhance the impermeability of high-strength concrete since 28 days age.

Analysis of Mechanical Properties of Solidified soil using Pig Iron Slag (용선슬래그를 활용한 고화토의 역학적 특성 분석)

  • Yang, Chul-Jin;Bae, Jun-Seok;Byun, Ho-Seok;Lee, Kang-Hwi;Lee, Jong-Sik
    • Journal of the Korean Geosynthetics Society
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    • v.17 no.1
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    • pp.1-10
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    • 2018
  • We conducted research to develop a solidification agent for the ground surface reinforcement method in which activator is fused by recycling pig iron slag, which is a byproduct generated in the steel making process. The purpose of this research is to solve the problems of surface soil by improving the strength and durability of foundation soil such as soil loss, settlement, sinkhole, etc. by recycling pig iron slag from disused or landfilled steelworks. For this purpose, the possibility of using pig iron slag as a solidification soil was evaluated by the compressive strength, elution test of harmful materials, permeability coefficient test. As a result of the compressive strength test, the values of the strength of the curing 28 days of the solidified soil having the solidification agent mixing ratio of 12% were found to be 0.93, 0.96 and 1.3 MPa, respectively, satisfying the required strength value of 1 MPa, In the case of permeability coefficients, the minimum values were $4.1{\times}10^{-8}$, $7.0{\times}10^{-7}$, and $1.7{\times}10^{-7}cm/sec$, respectively, at the solidification agent mixing rate of 12%. In addition, as a result of the elution test of harmful materials, a small amount was detected in the item of hexavalent chromium but satisfied the inclusion criteria, and in the remaining items, heavy metals were not eluted.