• Title/Summary/Keyword: Sizing process

Search Result 198, Processing Time 0.025 seconds

Design and Characteristics Analysis of the 78 kWe Grade Synchronous Generator for Disused Diesel Engines

  • Youn, Jun-Seop;Kim, Hae-Joong;Kim, Youn-Hwan;Moon, Jae-Won
    • Journal of Magnetics
    • /
    • v.22 no.1
    • /
    • pp.122-132
    • /
    • 2017
  • This study dealt with the design process of the 78 kW permanent magnet synchronous generator for engines. After the calculation of the basic dimensions through a theoretical method in the process of initial model design, FEA (finite-element analysis) and a d,q-axis equivalent circuit were used to identify the generator characteristics depending on the number of poles. With the use of the space harmonic analysis method, the back-EMF (electromotive force) and THD were checked, and then the number of slots was determined. In addition, the most optimized generator dimensions were determined through a sizing optimization technique. Based on this, the optimum model with enhanced efficiency, material costs, and temperature characteristics was derived, and the availability of the design method was confirmed through a comparative analysis of the initial and optimum models.

Fundamental Study on the Substitution of Surface Sizing Using Internal Starches(Part 1) (내첨 전분을 이용한 표면사이징 대체에 관한 기초연구(제1보))

  • Kim, Chul-Hwan;Lee, Ji-Young;Back, Kyung-Kil;Lee, Young-Rok;Chung, Ho-Kyung;Lee, Hui-Jin;Gwak, Hye-Joeng
    • Journal of Korea Technical Association of The Pulp and Paper Industry
    • /
    • v.41 no.2
    • /
    • pp.20-25
    • /
    • 2009
  • Many researches are carried out for developing the technology to substitute the surface sizing, although this process improves physical properties and water resistance of paper. This is because surface sizing has fundamental limitation to increase drying energy consumption and to restrict speed of paper machine. However, practical and effective technologies were not developed yet. In this study, we investigated the possibility of the substitution of surface sizing using internal starches, such as cationic starch and oxidized starch. To identify effects of internal starches on physical and optical properties, papers were not only made by adding internal starches into pulp slurry but papers surface sized with oxidized starch were also prepared to compare physical and optical properties. Consequently, tensile strength and internal bond of paper containing internal starches were higher than those of surface sized paper by controlling the type and addition level of cationic starch.

A Study on Integrated Production Planning of Distributed Manufacturing Systems on Supply Chain (공급사슬상의 분산 제조 시스템의 통합생산계획에 관한 연구)

  • Koh, Do-Sung;Yang, Yeong-Cheol;Jang, Yang-Ja;Park, Jin-Woo
    • IE interfaces
    • /
    • v.13 no.3
    • /
    • pp.378-387
    • /
    • 2000
  • As the globalization of manufacturing companies continues, the scope of dependence between these companies and distributors, and other suppliers are growing very rapidly since no one company manufactures or distributes the whole product by themselves. And, the need to increase the efficiency of the whole supply chain is increasing. This paper deals with a multi-plant lot-sizing problem(MPLSP) which happens in a decentralized manufacturing system of a supply chain. In this study, we assume that the whole supply chain is driven by a single source of independent demand and many levels of dependent demands among manufacturing systems in the supply chain. We consider setup cost, transportation cost and time, and inventory holding cost as a decision factor in the MPLSP. The MPLSP is decomposed into two sub-problems: a planning problem of the whole supply chain and a lot-sizing problem of each manufacturing system. The supply chain planning problem becomes a pure linear programming problem and a Generalized Goal Decomposition method is used to solve the problem. Its result is used as a goal of the lot-sizing problem. The lot-sizing problem is solved using the CPLEX package, and then the coefficients of the planning problem are updated reflecting the lot-sizing solution. This procedure is repeated until termination criteria are met. The whole solution process is similar to Lagrangian relaxation method in the sense that the solutions are approaching the optimum in a recursive manner. Through experiments, the proposed closed-loop hierarchical planning and traditional hierarchical planning are compared to optimal solution, and it is shown that the proposed method is a very viable alternative for solving production planning problems of decentralized manufacturing systems and in other areas.

  • PDF

Variation of Residual Welding Stresses in Incoloy 908 Conduit during the Jacketing of Superconducting Cables

  • Lee, Ho-Jin;Kim, Ki-Baik;Nam, Hyun-Il
    • Progress in Superconductivity and Cryogenics
    • /
    • v.5 no.1
    • /
    • pp.71-75
    • /
    • 2003
  • The conduit fer superconducting cable is welded and plastically deformed during the jacketing process to make the CICC (Cable-in-Conduit-Conductors) fer a fusion magnet. The jacketing process of KSTAR (Korea Superconducting Tokamak Advanced Research) conductors is composed of several sequential steps such as rounding, welding, sizing, and square-rolling. Since the welded zone in Incoloy 908 conduit is brittle and easy to have flaws, there may be a possibility of stress corrosion cracking during the heat treatment of coil when both the induced tensile residual stress and the concentration of oxygen in the furnace are sufficiently high. The steps of the jacketing process were simulated using the finite element method of the commercial ABAQUS code, and the stress distribution in the conduit in each step was calculated, respectively. Furthermore, the variations of residual welding stresses through the steps of the jacketing process were calculated and analyzed to anticipate the possibility of the stress corrosion cracking in the conduit. The concentrated high tensile residual welding stresses along the welding bead decrease by the plastic deformation of the following sizing step. The distribution in residual stresses in the conductor for magnet coil is mainly governed by the last step of square-rolling.

Airframe Weight Estimation Method for Initial Sizing of Multicopter (멀티콥터 초기 사이징을 위한 기체 구조 중량 예측 기법)

  • Jang, Byeong-Wook;Hwang, In-Seong;Kim, Minwoo;Lee, Bosung;Jung, Yongwun;Kang, Wanggu
    • Journal of the Korean Society for Aeronautical & Space Sciences
    • /
    • v.46 no.9
    • /
    • pp.723-734
    • /
    • 2018
  • A structural weight estimation methodology for the multicopter design process is presented. In general, a multicopter is composed of an airframe, motors, propellers, battery and so on. Among these, the weight of motors, propellers and battery can be obtained from the weight trends with respect to design parameters. However, the structural weight is hard to be estimated due to the various configurations and design concepts of multicopters. Moreover, the airframe weights of most commercial multicopter products are not provided. Thus, an accurate airframe weight model is required for the reliable mutlcopter design process. Firstly, the standard configuration of multicopters is defined. Then, we proposed the structural weight estimation method using the number and diameter of propellers determined from the initial step of sizing process. Finally, we validated our suggested method using the commerical products.

Behavior of AKD in AKD-sized Paper by Heating Treatment During Ageing (AKD 사이즈 처리한 종이의 저장중 가열처리에 의한 AKD의 거동)

  • Shin, Young-Doo;Seo, Won-Sung;Cho, Nam-Seok
    • Journal of Korea Technical Association of The Pulp and Paper Industry
    • /
    • v.39 no.1 s.119
    • /
    • pp.16-24
    • /
    • 2007
  • This study was performed to investigate the reaction between alkylketene dimer(AKD) and cellulose molecules in AKD-sized paper sheet. AKD was added to highly beaten($80{\pm}3^{\circ}SR$) SwBKP(ca. 0.8% on pulp) in order to have much AKD retention in the paper sheet. This AKD-sized paper sheet was aged at different temperatures, $60^{\circ}C,\;80^{\circ}C,\;105^{\circ}C\;and\;125^{\circ}C$. Changes in FT-IR spectra of AKD in paper sheet during the ageing were measured. In addition, sizing degrees of the AKD-sized paper sheet pretreated for 30 sec. at $105^{\circ}C$ were measured by HST size tester during the storage at different temperature. IR spectra of AKD-sized paper sheet preheated at $105^{\circ}C$ for 30 sec. showed unchanged spectra two absorption bands at $1849cm^{-1}\;and\;1722cm^{-1}$ which refer to the typical AKD IR bands. However, these typical AKD bands were gradually reduced with increasing ageing, completely disappeared after 6 hrs. and formed new absorption band at $1706cm^{-1}$, which refers to carbonyl stretching vibration of dialkylktone. Eventually the AKD molecule was hydrolyzed to diakylketone without formation of ${\beta}$-ketoester with cellulose in paper sheet. After 6 days ageing, a little amount of ${\beta}$-ketoester bands was identified in 6 or 7 days ageing, because of the absence of water due to long-term heating. The same tendency was observed at different ageing conditions. At the practical papermaking process, AKD reacts prevailing with water, and mostly seems to be hydrolyzed to dialkylketene. Concerned to the sizing development, AKD-sized paper sheet was shown no sizing development at the initial stage of ageing at $60^{\circ}C$ after heating treatment at $105^{\circ}C$ for 30 sec., and gradually increased the sizing degree with increasing ageing, such as Hercules Sizing Tester (HST) 130 see for 12 hr, HST 300 sec. for 3 days and HST 400 sec. for 5 days. It was concluded that hydrolyzed AKD could contributed to the sizing development of the paper sheet.

Introduction of Selective Electrochemical Additive Manufacturing Technology and Consideration of Integration Method for PCB Mass Production Process (선택적 전기화학 3D 프린터 기술 소개 및 PCB 양산공정 적용방식 고찰)

  • Kim, Sung-Bin;Yoo, Bongyoung
    • Journal of the Korean institute of surface engineering
    • /
    • v.54 no.3
    • /
    • pp.158-163
    • /
    • 2021
  • Some studies on electrochemical additive manufacturing of metals were summarized in this technical report, and development status of selective electrochemical 3D printing technology was introduced. In order to apply it to the PCB mass production process, essential considerations how to overcome the fundamental problems, such as the sizing, process sequence and PCB process design have been described.

Multi-Level Optimization for Steel Frames using Discrete Variables (이산형 변수를 이용한 뼈대구조물의 다단계 최적설계)

  • 조효남;민대홍;박준용
    • Journal of the Computational Structural Engineering Institute of Korea
    • /
    • v.15 no.3
    • /
    • pp.453-462
    • /
    • 2002
  • Discrete-sizing or standardized steel profiles are used in steel design and construction practice. However, most of numerical optimization methods follow additional step(round-up discrete-sizing routine) to use the standardized steel section profiles, and accordingly the optimality of the resulting design nay be doubtful. Thus, in this paper, an efficient multi-level optimization algorithm is proposed to improve the shortcoming of the conventional optimization methods using the round-up discrete-sizing routine. Also, multi-level optimization technique with a decomposition method that separates both system-level and element-level is incorporated in the algorithm to enhance the performance of the proposed algorithms. The proposed algorithm is expected to achieve considerable improvement on both the efficiency of the numerical process and the accuracy of the global optimum.

Evaluation of Process Performance and Mechanical Properties according to Process Variables of Pneumatic Carbon Fiber Tow Spreading (공기에 의한 탄소섬유 스프레딩 공정 변수에 따른 프로세스 성능 및 기계적 물성 평가)

  • Roh, Jeong-U;Baek, Un-Gyeong;Roh, Jae-Seung;Nam, Gibeop
    • Composites Research
    • /
    • v.33 no.6
    • /
    • pp.390-394
    • /
    • 2020
  • The carbon fiber has been damaged via tow spreading process for carbon fiber spread tow. The fiber damage is caused by friction between equipment and fibers or between fibers and fibers in the process of spreading. As a result, mechanical properties are decreased due to differences in process via material and equipment condition. Therefore, minimizing fiber damage have to be considered in the process. In this study, the change in carbon fiber pneumatic spreading process was observed by according to the filament count, sizing content of carbon fiber and process variables in spreading equipment (fiber tension at the beginning, air temperature in spreading zone, vacuum pressure in spreading zone). Tensile strength was evaluated using samples prepared under optimal conditions for each of the carbon fiber varieties, and mechanical properties were reduced due to damage on the carbon fiber.

Process Design in Multi-stage Forming of an Automobile Component (다단계 자동차 부품 소성가공 공정설계)

  • 변상규;양순종;제진수;강범수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 1996.03b
    • /
    • pp.121-129
    • /
    • 1996
  • This study aimsdetecting defects for the forming precesses of X2 spline, which is designed by an industry expert. The exist process consists of 3 runs and 7 operations with 3 heat treatments. The rigid-plastic FEM analysis was carried out to design a new process and some defects were found. Thus the design was modified to get better results. it is ocnfirmed that the industry expert agree the possibility of defects derived from the FEM results.

  • PDF