• 제목/요약/키워드: Six sigma method

검색결과 127건 처리시간 0.032초

중소 제조기업의 글로벌 품질경쟁력 강화 및 경영성과 창출을 위한 품질혁신 표준방법론 개발 (Development of Standard Method for Quality Innovation to Strengthen Global Competitiveness and Create Management Performance of Small and Medium-sized Manufacturing Firms)

  • 박종갑;김연성
    • 품질경영학회지
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    • 제46권4호
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    • pp.843-862
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    • 2018
  • Purpose: The purpose of this study was to develop quality innovation techniques specialized for the small and medium-sized businesses. which account for the majority of Korean companies, were having a hard time utilizing the widely recognized quality innovation techniques due to resource constraints. Methods: First, we do review the existing Single PPM and 6 Sigma. And investigate the utilization of these methods including Toyota Production System. Second, we devised a four-step problem-solving methodology based on recent trends in quality innovation such as Simple, Speedy, and Smart. Third, we do survey on frequently used tools for quality innovation. Many opinion leaders including quality consultants and professors answered and gave us valuable comments about our selected quality tools. Finally, we do specify and map tools to each step of PASS. Results: In 2017, 167 companies participated in the quality innovation support business for small businesses according to the Korea Chamber of Commerce & Industry. We conducted performance checks on 167 companies that had completed the "PASS" projects. For the purpose of evaluating improvement performance, the survey was carried out using a structured questionnaire during the field visit of these companies mentioned above. For the reference, 165 out of 167 companies (98.8 % response rate) responded to the questionnaire and conducted performance analysis based on it. According to the survey, 97.6 percent of the respondents were very satisfied with their overall satisfaction with the quality innovation support projects for small and medium sized enterprises in 2017. Also, 93.3 % of the respondents were satisfied with the results of level of the target achievement. As a result, 160 companies (97.0 % of the participating companies) hope to partic ipate in the quality improvement project using "PASS" once again. Conclusion: In this paper, we introduce the new quality innovation methodology, which is named as 'PASS', It could support the long-range business plan of the small and medium-sized businesses to achieve total customer satisfaction resulting in increased market share and improved profit margin. The most small companies can use this "PASS" technique more easily, quickly and most efficiently than their existing known quality innovation techniques such as Six Sigma and Single PPM, etc.

An Acoustic Study of Relative Articulatory Positions of English Vowels and Korean Vowels

  • Ahn, Soo-Woong
    • 음성과학
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    • 제8권4호
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    • pp.171-184
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    • 2001
  • American English vowels and Korean vowels were compared by the plotformant method. For American English vowels, six General American English speakers pronounced English words in the b_t environment. For Korean vowels eight Kyongsang dialect speakers and eight Seoul dialect speakers pronounced Korean words in the environments of k_t, p_t and t_t. The formant plots were obtained by plotting F1/F2 tokens of 13 American English vowels on the F1xF2 plane. In spite of personal variations the 13 vowel spaces of all six American English speakers maintained their relative positions with some overlaps. Clear distinctions were made between i-I, e-$\varepsilon$, u-$\sigma$, and o-c. The domain of c and $\alpha$ overlapped for three American English speakers, but it did not for three other speakers. The 8 Korean vowel spaces of Kyongsang dialect speakers and Seoul dialect speakers were very similar and maintained their relative positions. No distinction was made between e and $\varepsilon$. In contrast with American English e which is a neutral vowel, Korean e was a back vowel. The comparison of 13 American English vowel positions and 8 Korean Vowel positions is expected to shed some light on the errors of English vowel pronunciation of Korean learners.

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측면충돌을 고려한 자동차 도어트림 팔걸이부 최적 설계 (The Optimal Design for Vehicle Door Trim Armrest Regard to Side Impact Test)

  • 최해석;장익근;구자겸;김선민;김한경
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 추계학술대회
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    • pp.882-886
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    • 2004
  • A nation have the regulation for a vehicle safety and interested in the side impact of a vehicle. But we spend a lot of money and time for the side impact test. So we must design a vehicle parts regard to the side impact test. This paper describes a new test method for side impact test. We used DFSS(Design For Six Sigma) process for design of door trim armrest. We searched the door trim armrest control factor and made the experiment plan. We researched the optimal design factor and improved the abdomen injury value of the human dummy.

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Turbocharger 용 소음기 최적설계 (Optimization of turbo-charger damper)

  • 이정욱;황호준
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2014년도 춘계학술대회 논문집
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    • pp.476-477
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    • 2014
  • This paper relates to the automotive silencers reduce noise generated from the actual vehicle for the activity is based on was worth. To do this, the noise from cars to distinguish them by category, characteristics of turbo charger was designed to reduce noise. In order for the design of acoustic modeling using line dynamics, was analyzed using In house & the commercial software programs. Silencers have about several basic elements. Expand, collapse, perforated plate, and the combination are the basic reactive or dissipative elements. Finally, DFSS(design for six sigma) method was designed. and it was verified in vehicle test. The new developed silencers showed good performance vehicle test results. also, the net cost also indicated excellent results compared with other company.

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Process Capability Analysis by a New Process Incapability Index

  • Kim, Hee-Jung;Cho, Gyo-Young
    • Journal of the Korean Data and Information Science Society
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    • 제18권2호
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    • pp.457-469
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    • 2007
  • Process Capability Indexes(PCI) are used as the measure for evaluation of process capability analysis and is the statistical method for efficient process control. The fourth generation $PCI(C_{psk})$ is constructed from $C_{pmk}$ by introducing the factor $\mid\mu-T\mid$ in the numerator as an extra penalty for the departure of the process mean from the preassigned target value T And Process Incapability Indexes(PII) are presented by inversing PCI and include the information of PCI. This paper introduces the PII $C_{ss}^*$ provide manager with various information of process and include Gage R&R. PII $C_{ss}^*$ is presented by inversing PCI $C_{psk}$ and include the information of PCI $C_{psk}$.

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대형차량의 프레스타입 도어힌지 적용을 위한 최적화 연구 (The Optimization of the Press-type Door Hinge of the Full-sized Car)

  • 양지혁
    • 한국정밀공학회지
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    • 제27권5호
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    • pp.48-55
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    • 2010
  • The Door hinge is a very important part for door sagging performance of a vehicle. It is divided into two classes as a forge- and press-type according to a manufacturing technique. The press-type door hinge is cheap, but shows low strength. To apply the press-type door hinge to a fullsized car with satisfactory door sagging performance, we optimized the design parameters of the door hinge using the DFSS method. As a result, the effective design parameters of the press-type door hinge with good door sagging performance were obtained.

6 시그마 방법론을 이용한 웹사이트 응용프로그램의 보안 수준 평가 및 개선 (A Study on Web-Site Application Security Level Measurement and Improvement of Using Six Sigma method.)

  • 황우;이희조
    • 한국정보처리학회:학술대회논문집
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    • 한국정보처리학회 2007년도 추계학술발표대회
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    • pp.1222-1225
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    • 2007
  • 보안수준 평가 및 개선에 있어서 온라인 웹사이트 응용프로그램의 경우 측정 기준 설정과 보안 수준 표시에 많은 어려운 점이 있다. 이에 모토롤라부터 도입한 경영혁신 도구로서의 6 시그마 수준 표현 및 개선 기법을 웹사이트 보안수준 평가에 적용할 수 있도록, WASC(Web Application Security Consortium)에서 제공하고 있는 웹 애플리케이션 보안 평가 체크리스트를 사용하여 Bottom-Up 방식으로 웹 사이트에 대한 실제 침해 시도의 결과를 측정, 이를 보안수준 측정 및 개선에 활용할 수 있는 방안을 제시한다.

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誘導結合플라스마 質量分析法에 의한 石炭의 元素 分析 (Elemental Analysis of Coal by Inductively Coupled Plasma Mass Spectrometry)

  • 이용근;고인형;이동수
    • 한국대기환경학회지
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    • 제8권3호
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    • pp.155-161
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    • 1992
  • A simple, fast yet sensitive method is described for the determination of fifty elements in coal by inductively coupled plasma mass spectrometry. The method involves complete dissolution of coal with mixed acid $(HNO_3, HF, HClO_4)$ in hish pressure Teflon bomb and subsequent inductively coupled plasma mass spectrometric(ICP-MS) measurement. The accuracy of the method, being evaluated by the analysis of NIST SRMs (1632a, 1632b) is better than 20% RSD for most elements. The limits of detection defined by two times $\sigma$ (standard deviation of operational blank) are in order of sub-ppm to ppm, which are low enough to quantitate most elements. However, the determiantions for few elements such as V, As, Se are severely interfered by molecular ions such that their accurate determiantions are not possible. Analytical results for twentyon coals from eight countries including six ones world major coal producing, Korea, Japan, China, I.C.S., U.S.A., Canada, Australia, and South Africa are presented. While the results for major elements agree well with the existing ones, those for a few trace elements disagree considerably. The existing values are considerably higher. It is not possible to judge which are more accurate. However, the exisisting values are more likely to be errorous inasmuch as they are obtained without using high purity reagents and clean laboratory techniques.

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이변량 지수 공정 하에서 위험함수와 공정능력지수에 대한 통계적 추정 (Statistical Estimation for Hazard Function and Process Capability Index under Bivariate Exponential Process)

  • 조중재;강수묵;박병선
    • Communications for Statistical Applications and Methods
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    • 제16권3호
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    • pp.449-461
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    • 2009
  • 최근의 생산 공정은 공정의 자동화, 고객 요구의 다양화 등으로 많은 품질 특성치들을 갖는 다변량 공정의 형태가 일반적이며, 벡터 공정능력지수는 이러한 다변량 공정의 능력을 평가하기 위한 대표적인 측도라 할 수 있다. 한편 공정의 분포에 대한 정보를 정확히 파악하기 어려운 실제 현장의 상황에서 보다 정확한 공정능력을 평가할 수 있는 통계적 추정 문제는 현실적으로 중요한 문제라고 할 수 있다. 본 논문에서는 특정한 이변량 지수 공정 하에서 이변량 벡터 공정능력지수 $C_{pkl}$에 대한 신뢰영역의 추정 문제에 관하여 연구하였다. 먼저 지수분포의 특성을 고려하여 실제 현장에서 널리 사용되고 있는 가장 기본적인 일변량 공정능력지수들 중에서 규격 하한만을 고려한 형태인 $C_{pkl}$에 관하여 이변량 벡터 공정능력지수 $C_{pkl}=(C_{pklx},\;C_{pkly})$로 확장 정의하고, 이 지수의 플러그-인 추정량 및 관련 극한 확률분포를 유도하였다. 또한 이 지수에 대해 Marshall과 Olkin (1967)의 이변량 지수분포 모형을 기초로 근사 신뢰영역을 제시하였으며, 모의실험을 통하여 이변량 벡터 공정능력지수 $C_{pkl}$에 대한 95% 정규 근사(Asymptotic Normality: AN) 신뢰영역에 대한 이용가능성 및 효율성을 비교 분석하였다.

Corporate Reengineering for MRPII Implementation: Via a Hierarchical Modelling Approach

  • Chan, Jimmy S.F.;Chau K.Y.;Chan, Y.K.
    • International Journal of Quality Innovation
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    • 제6권2호
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    • pp.59-89
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    • 2005
  • Manufacturing Resources Planning (MRPII) is one kind of manufacturing information system that can help manufacturing companies gain competitive advantages. It is estimated that more than one hundred MRPII systems are available in the market, many of them are mature enough to solve most operational issues in accordance with users' requirements. More often than not, many of these systems provide more functions than a company expects. Manufacturing companies worldwide have attempted to implement these MRPII systems, however, many companies experienced failure (Turbide, 1996) due to managerial rather than technical issues. The authors propose an approach utilising a roadmap to integrate BPR and the MRPII implementation in order to overcome this difficulty. A detail road map is developed to guide this implementation, which is designed using a hierarchical analysis technique known as Integrated DEFinition Method (IDEF). IDEF is a systematic manufacturing management and integration-modeling tool. The proposed approach is implemented and illustrated using a reference company and the results indicated that 66% reduction in errors for maintaining the bills of materials system; 99% reduction in time to carry out material requirement planning; and 70% reduction in time previously taken for non-productive discussions.