The Optimization of the Press-type Door Hinge of the Full-sized Car

대형차량의 프레스타입 도어힌지 적용을 위한 최적화 연구

  • 양지혁 (현대자동차 연구개발총괄본부 해석기술팀)
  • Received : 2009.11.03
  • Accepted : 2010.02.05
  • Published : 2010.05.01

Abstract

The Door hinge is a very important part for door sagging performance of a vehicle. It is divided into two classes as a forge- and press-type according to a manufacturing technique. The press-type door hinge is cheap, but shows low strength. To apply the press-type door hinge to a fullsized car with satisfactory door sagging performance, we optimized the design parameters of the door hinge using the DFSS method. As a result, the effective design parameters of the press-type door hinge with good door sagging performance were obtained.

Keywords

References

  1. Shin, D. M. and Lim, S. H., "Vehicle design - Development and Body," Hyung Sul, 1997.
  2. Lee, H. B., "Vehicle design," Won Chung, 1998.
  3. Hyundai-Kia Motors, "DFSS Black Belt Process - 1,2,3,4," 2005.
  4. Song, S. I. and Park, G. J., "Optimal Design of Lightweight High Strength Door with Tailored Blank," Transactions of KSAE, Vol. 10, No. 2, pp. 174-185, 2002.
  5. Hwang, W. S., Lee, D. Y. and Ha, M. S., "Structural Design of Door Assembly to Apply Tailor Welded Blanks Technique," Transactions of KSAE, Vol. 10, No. 2, pp. 228-233, 2002.
  6. Shin, J. K., Lee, K. H., Song, S. I. and Park, G. J., "Automotive Door Design with the ULSAB Concept Using Structural Optimization," Structural and Multidisciplinary Optimization, Vol. 23, No. 4, pp. 320-327, 2002. https://doi.org/10.1007/s00158-002-0189-z
  7. Kang, D. H., Lee, K. H., Park, Y. C., Song, B. C., Kong, H. G. and Song, X., "Shape Optimization of an Automotive Door," Proc. of KSPE Spring Conference, pp. 481-482, 2007.
  8. Seo, K. D., Kim, D. H. and Oh, S. H., "Analysis of major Design Factors for Door Frame Stiffness At a High Speed Wind Tunnel Test," Proc. of KSAE Spring Conference, Vol. 3, pp. 1289-1294, 2007.
  9. Ranjit, K. R., "Design of Experiments Using the Taguchi Approach," Weley-Interscience, 2001.
  10. Park, S. H., "Modern Design of Experiments - Revised edition," Min Young, 2003.
  11. Habbitt Karlsson & Sorensen Inc., "ABAQUS Keywords Manual Ver.6.6," 2005.