• Title/Summary/Keyword: Sintering characteristics

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Transparent Ceramics for Visible/IR Windows: Processing, Materials and Characterization

  • Jung, Wook Ki;Ma, Ho Jin;Kim, Ha-Neul;Kim, Do Kyung
    • Korean Journal of Materials Research
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    • v.28 no.10
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    • pp.551-563
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    • 2018
  • Visible and IR windows require a combination of high optical transparency and superior thermal and mechanical properties. Materials, fabrication and characterization of transparent ceramics for visible/IR windows are discussed in this review. The transparent polycrystalline $Y_2O_3$, $Y_2O_3-MgO$ nanocomposites and $MgAl_2O_4$ spinel ceramics are fabricated by advanced ceramic processing and the use of special sintering technologies. Ceramic processing conditions for achieveing fully densified transparent ceramics are strongly dependent on the initial powder characteristics. In addition, appropriate use of sintering technologies, including vacuum sintering, hot-pressing and spark plasama sintering methods, results in outstanding thermal and mechanical properties as well as high optical transparency of the final products. Specifically, the elimination of light scattering factors, including residual pores, second phases and grain boundaries, is a key technique for improving the characteristics of the transparent ceramics. This paper discusses the current research issues related to synthesis methods and sintering processes for yttria-based transparent ceramics and $MgAl_2O_4$ spinel.

Effect of Calcination Temperature on the Piezoelectric Characteristics of Low Temperature Sintering PMN-PZN-PZT ceramics (하소온도가 저온소결 PMN-PZN-PZT 세라믹스의 압전특성에 미치는 영향)

  • Lee, Il-Ha;Lee, Sang-Ho;Yoo, Ju-Hyun
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2006.11a
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    • pp.214-216
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    • 2006
  • In this study, in order to develop the composition ceramics for low loss and low temperature sintering multilayer piezoelectric actuator, PMN-PZN-PZT ceramics were fabricated using two stage calcination method and $Li_2CO_3$, $Bi_2O_3$ and CuO as sintering aids and their piezoelectric characteristics were investigated according to the 2nd calcination and sintering temperature. At the calcination temperature of $750^{\circ}C$ and sintering temperature of $930^{\circ}C$, density, electromechanical coupling factor ($k_p$), mechanical quality factor ($Q_m$), Dielectric constant (${\varepsilon}_r$) and piezoelectric constant ($d_{33}$) of specimen showed the optimum value of $7.94g/cm^2$ 0.581, 1554, 1555 and 356pC/N, respectively for multilayer piezoelectric actuator application.

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Effect of Sintering lime on Electrical Stability against Surge Stress of Zn-Pr-Co-Cr-Y Oxide-based Varistors (Zn-Pr-Co-Cr-Y 산화물계 바리스터의 써지 스트레스에 대한 전기적 안정성에 소결시간의 영향)

  • Nahm, Choon-Woo;Park, Jong-Ah;Yoo, Dea-Hoon
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.18 no.7
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    • pp.615-621
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    • 2005
  • The electrical stability against surge stress of varistors, which are composed of Zn-Pr-Co-Cr-Y oxide system, were investigated at different sintering times. As sintering time increases, the varistor voltage and nonlinear exponent decreased in the range of $279.6\~179.1$ and $52.5\~24.9$, respectively. On the contrary, the leakage current and dielectric dissipation factor increased in the range of $1.2\~9.8\;{\mu}A$ and 0.0461\~0.0651 with increase of sintering time. For all varistors, the variation rates of V-I characteristic parameters against surge stress were more strongly affected in order of varistor voltage ${\rightarrow}nonlnear$ $exponent{\rightarrow}leakage$ current. On the whole, the electrical stability against surge stress increased with increasing sintering time. Conclusively, it is assumed that the varistors sintered for 2 h exhibited comparatively good characteristics, in view of overall characteristics.

Dielectric and Piezoelectric Characteristics of PSN-PNN-PZT Ceramics with the Sintering Temperature (소성온도에 따른 PSN-PNN-PZT 세라믹스에 미치는 압전특성)

  • Nam, Seung-Hyon;Ryu, Ju-Hyun;Lee, Su-Ho;Park, Chang-Yub;Yoon, Hyun-Sang;An, Byung-Ryul
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.11a
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    • pp.326-329
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    • 2002
  • In this study, to develop the low temperature sintering ceramics for multilayer piezoelectric transformer, $0.02Pb(Sb_{1/2}Nb_{1/2})O_{3}-0.13Pb(Ni_{1/3}Nb_{2/3}O_3-0.85Pb(Zr,Ti)O_{3}$ system ceramics were manufactured with the variations of sintering temperature between 1,090 and $1240^{\circ}C$ and its dielectric and piezoelectric characteristics were investigated. With increasing the sintering temperature, electromechanical coupling factor (kp) and mechanical quality factor(Qm) were decreased. At $1,180^{\circ}C$ sintered specimen showed maximum value of 0.535 electromechanical coupling factor (kp). On the other hand,. The specimen sintered at $1,180^{\circ}C$ showed the maximum value of ${\varepsilon}r$=1,571, Qm=1,181 respectively.

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Analysis of Element distribution and Degradation Characteristics in the grain boundary of ZnO Ceramic Varistors with EPMA (EPMA를 이용한 ZnO 세라믹 바리스터 입계의 원소분포와 열화특성 분석)

  • So, Soon-Jin;Kim, Young-Jin;Park, Young-Soon;Park, Choon-Bae
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.04b
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    • pp.64-67
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    • 2000
  • Element distribution analysis and degradation characteristics of the ZnO varistors fabricated at the ambient sintering-process is investigated in this study. ZnO varistors made of Matsuoka's composition were fabricated by standard ceramic techniques. The ambient sintering-process is performed at the special electrical-furnace which is equipped with the vacuum system. The Gases of injection at sintering- process were oxygen, air, nitrogen and argon respectively. Element and quantitative analysis in the microstructure of ZnO varistors made use of EPMA equipment. Degradation characteristics were showed by DC degradation tests at $115{\pm}2\;^{\circ}C$ for period up to 13 h. From above analysis, it is found that at the DC degradation test the ZnO varistor sintered in oxygen atmosphere showed the excellent prop properties among them and these results could be explain by element and quantitative analysis in ZnO microstructure.

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Microstructure Analysis with Preparation Condition of Electrolyte Membrane for High Temperature Electrolysis (고온 수전해 전해질 막의 제막조건에 따른 미세구조 분석)

  • Choi, Ho-Sang;Son, Hyo-Seok;Hwang, Gab-Jin;Bae, Ki-Kwang
    • Transactions of the Korean hydrogen and new energy society
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    • v.17 no.2
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    • pp.141-148
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    • 2006
  • This study was carried out to analyze the microstructure characteristics of electrolyte membrane through XRD, SEM and AC impedance measurement for using in high temperature steam electrolysis(HTE). It was investigated that thermal stability and electric characteristics by sintering condition using dry and wet process, and confirmed growth of particle and density change by sintering temperature. The sintering temperature and behavior had an effect on the relative density of the ceramic and the average grain size. The more amount of dispersant in organic compound increase, the more the density increased. But the binder was shown opposite phenomenon. It was analyzed that electrolyte resistance and electrical characteristics using AC impedance. The electrical properties of YSZ grain boundary changed with the sintering temperature.

Sintering Characteristics of Zircon Nanopowders Fabricated by High Energy Milling Process (고 에너지 밀링 공정으로 제조된 지르콘 나노분말의 소결특성에 관한 연구)

  • Lee, Ju Seong;Kang, Jong Bong
    • Korean Journal of Materials Research
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    • v.26 no.2
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    • pp.95-99
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    • 2016
  • In this study, 5 um sized $ZrSiO_4$ was ground to 1.9 um, 0.3 um, and 0.1 um sized powders by wet high energy milling process, and the sintering characteristics were observed. Pure $ZrSiO_4$ itself can-not be sintered to these levels of theoretical density, but it was possible to sinter $ZrSiO_4$ powder of nano-scale size of, -0.1 um to the theoretical density and to lower the sintering temperature for full density. Also, the decomposition of $ZrSiO_4$ with a size in the micron range resulted in the formation of monoclinic $ZrO_2$; however, in the nano sized range, the decomposition resulted in the tetragonal phase of $ZrO_2$. So, it was possible to improve the sintering characteristics of nano-sized $ZrSiO_4$ powders.

Effect of Sintering Temperature on Impulse Current Stress Characteristics of ZPCCL-based Varistors (소결온도가 ZPCCL계 바리스터의 충격전류 스트레스 특성에 미치는 영향)

  • Nahm, Choon-Woo
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.21 no.7
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    • pp.652-659
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    • 2008
  • The nonlinear electrical properties and aging characteristics against surge stress of ZPCCL-based varistors were investigated for different sintering temperatures of the range $1240-1300^{\circ}C$. As the sintering temperature increased, the varistor voltage decreased from 732.2 to 53.8 V/mm, the nonlinear exponent decreased from 58.5 to 4.1, and the leakage current increased from $0.38{\mu}A$ to $46.5{\mu}A$. The varistors sintered at $1250^{\circ}C$ and $1260^{\circ}C$ exhibited the high stability against multiple surge, $150A/cm^2(8{\times}20{\mu}s)$. On the whole, the variation rate of electrical characteristics against impulse current stress was gradually increased in order of varistor voltage$\rightarrow$nonlinear exponent$\rightarrow$dissipation facto$\rightarrow$leakage current.

Sintering and Electrical Characteristics of Semiconducting $BaTiO_3$ Ceramics with Addition of $BaB_2O_4$ ($BaB_2B_4$ 첨가에 따른 반도성 $BaTiO_3$ 세라믹스의 소결 및 전기적 특성)

  • 허영우;이준형;김정주;김남경;조상희
    • Journal of the Korean Ceramic Society
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    • v.33 no.9
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    • pp.1038-1044
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    • 1996
  • The variations of sintering and electrical characteristics of semiconducting BaTiO3 ceramics with sintering agents added were investigated comparing the case of BaB2O4 addition to BN and TiO2 addition. When BaB2O4 added in BaTiO3 ceramics the densitifcation of specimen could be acheived more easily and recvealed the better PTCR characteristics than BN and TiO2 addition. As increase of addition of BaB2O4 in BaTiO3 spec imens the slope of resistivity jump also increased but the temperature of maximum resistivity decreased, It was supposed that addition of BaB2O4 led to increase of Ns (acceptor state density) value at grain boundaries.

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Piezoelectric and Dielectric Characteristics of Low Temperature Sintering PMN-PZN-PZT Ceramics with the Amount of CuO addition (CuO첨가에 따른 저온소결 PMN-PZN-PZT 세라믹스의 압전 및 유전특성)

  • Lee, Il-Ha;Lee, Kab-Soo;Yoo, Ju-Hyun;Paik, Dong-Soo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.11a
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    • pp.288-289
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    • 2007
  • In this study, in order to develop low temperature sintering ceramics for multilayer piezoelectric actuator application, PMN-PZN-PZT ceramics were manufactured as a function of the amount of CuO addition and their dielectric and piezoelectric characteristics were investigated. With the amount of CuO addition, the physical characteristics of specimens decreased. The specimens showed the optimum value at 0.5wt%CuO addition. Their optimum values were density=$7.93g/m^3$, ${\varepsilon}_r$=1398, kp=0.560, Qm=1706, $d_{33}$=327pC/N, respectively.

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