• Title/Summary/Keyword: Sinterability

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Effect of Added B4C on the Mechanical Properties of WC/Ni-Si Hardmetal (WC/Ni-Si 초경합금의 기계적 성질에 미치는 B4C의 영향)

  • Lee, Gil-Geun;Ha, Gook-Hyun
    • Journal of Powder Materials
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    • v.20 no.5
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    • pp.366-370
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    • 2013
  • The effects of $B_4C$ on the mechanical properties of WC/Ni-Si hardmetal were analyzed using sintered bodies comprising WC(70-x wt.%), Ni (28.5 wt.%), Si (1.5 wt.%), and $B_4C$ (x wt.%), where $$0{\leq_-}x{\leq_-}1.2$$ wt.%. Samples were prepared by a combination of mechanical milling and liquid-phase sintering. Phase and microstructure characterizations were conducted using X-ray diffractometry, scanning electron microscopy, and electron probe X-ray micro analysis. The mechanical properties of the sintered bodies were evaluated by measuring their hardness and transverse rupture strength. The addition of $B_4C$ improved the sinterability of the hardmetals. With increasing $B_4C$ content, their hardness increased, but their transverse rupture strength decreased. The changes of sinterability and mechanical properties were attributed to the alloying reaction between $B_4C$ and the binder metal (Ni, Si).

Synthesis of Lanthanides Doped $CaTiO_3$ Powder by the Combustion Process

  • Jung, Choong-Hwan;Park, Ji-Yeon;Lee, Min-Yong;Oh, Seok-Jin;Kim, Hwan-Young;Hong, Gye-Won
    • The Korean Journal of Ceramics
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    • v.6 no.1
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    • pp.47-52
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    • 2000
  • Lanthanides such as La, Gd and Ce have recognized as elements of high level radioactive wastes immobilized by forming solid solution with $CaTiO_3$. For easy forming solid solution between $CaTiO_3$and lanthanides, the combustion synthesis process was applied and the powder characteristics and sinterability were investigated. The proper selection of the type and the composition of fuels are important to get the crystalline solid solution of $CaTiO_3$and lanthanides. When glycine or the mixtures of urea and citric acid with stoichiometric composition was used as a fuel, the solid solution of $CaTiO_3$with $La_2O_3$or $Gd_2O_3$or $CeO_2$was produced very well by the combustion process. The combustion synthesized powder seemed to have a good sinterability with the linear shrinkage of more than 25% up to $1500^{\circ}C$, while that of the solid state reacted powder was less than 10% at the same condition.

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Preparation of Proton-Conducting Gd-Doped Barium Cerate by Oxalate Coprecipitation Method

  • Yong Sung Choi;Soo Man Sim
    • The Korean Journal of Ceramics
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    • v.4 no.3
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    • pp.213-221
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    • 1998
  • $BaCe_{0.9}Gd_{0.1_O_{2.95}$ powder was synthesized by oxalate coprecipitation method. Precipitate with a stoichimetric ratio of the cations was prepared by adding a mixture of Ba, Ce and Gd nitrate solution to an oxalic acid solution at pH 4. Reaction between the constituent oxides to form a perovskite phase was initiated at $800^{\circ}C$ and a single phase $BaCe_{0.9}Gd_{0.1_O_{2.95}$ powder having good sinterability was obtained after calcination at $1000^{\circ}C$. Sintering green compacts of this powder for 6 h showed a considerable densification to start at $1100^{\circ}C$ and resulted in 93% and 97% relative densities at $1300^{\circ}$ and at $1450^{\circ}C$, respectively. Whereas the power compacts prepared by solid state reaction had lower relative densities, 78% at $1300^{\circ}$and 90% at $1450^{\circ}C$. Fine particles of $CeO_2$ second phase were observed in the surface of the sintered compacts. This was attributed to the evaporation of BaO from the surface that had been exposed during thermal etching.

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Effects of Ball Milling Condition on Sintering of Cu, Zn, Sn and Se Mixed Powders (Cu, Zn, Sn, Se 혼합 분말의 소결특성에 미치는 볼밀링 영향)

  • Ahn, Jong-Heon;Jung, Woon-Hwa;Jang, Yun-Jung;Lee, Seong-Heon;Kim, Kyoo-Ho
    • Journal of Powder Materials
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    • v.18 no.3
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    • pp.256-261
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    • 2011
  • In order to make a $Cu_2ZnSnSe_4$ (CZTSe) sputtering target sintered for solar cell application, synthesis of CZTSe compound by solid state reaction of Cu, Zn, Sn and Se mixed powders and effects of ball milling condition on sinterability such as ball size, combination of ball size, ball milling time and sintering temperature, was investigated. As a result of this research, sintering at $500^{\circ}C$ after ball milling using mixed balls of 1 mm and 3 mm for 72 hours was the optimum condition to synthesis near stoichiometric composition of $Cu_2ZnSnSe_4$ and to prepare sintered pellet with high density relatively.

The Effect of a CAM Treatment on the Sinterability of UO2 Powder (연속형 아트리션 밀링 처리가 UO2 분말의 소결성에 미치는 영향)

  • Moon, Je-Sun;Na, S.H.;Kang, K.H.;Park, C.S.;Song, K.C.
    • Journal of Powder Materials
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    • v.14 no.1 s.60
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    • pp.8-12
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    • 2007
  • The effect of a CAM (Continuous Attrition Mill) treatment on the sinterability of ex-ADU $UO_2$ powder was investigated. As the cycles of a CAM increased, the apparent density, specific surface area and O/U of the milled powder increased, but there particle sizes decreased. However the sintered density of the $UO_2$ pellet decreased as the cycles of the CAM increased. It is considered that the decrease of the sintered density is due to the formation of $U_3O_8$, which was produced by a CAM mechanism.

Effect of Mo Addition on the Sinterability and Mechanical Properties of TiB$_2$-Fe Cermets (TiB$_2$-Fe 서메트의 소결성 및 기계적성질에 미치는 Mo첨가의 영향)

  • 최덕순
    • Journal of the Korean Ceramic Society
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    • v.36 no.5
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    • pp.471-477
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    • 1999
  • Fe and Fe-Mo binder were used to produce TiB2 based cermet by a pressureless sintering. The densification behaviour of TiB2-Fe-Mo cermet during liquid-phase sintering in argon was studied in relation to binder phase charactertics. The effects of Mo addition and sintering condition on the sintering behaviour and mechanical properties were also investigated. TiB2-based cermets with Fe-Mo binder composition showed a better sinterability than the cermets with only Fe binder. In TiB2-Fe-Mo cermet higher densities in the wide temperature range were obtained and also fully densified sintered cermet were obtained at 1873K The enhancement in the densification phenomenon of TiB2-Fe-Mo system can be explained by improved liquid phase wettability associated with the roles of Mo components as solute atoms. When Fe-Mo binders were used cermets with a finer grain size and enhanced mechanical properties wereproduced and new phases such as Fe2B and Mo2FeB2 were observed in the sintered cermet. The highest bending strength was obtained from the 20vol% Fe-Mo cermet and these hardness-fracture toughness combination in the wide binder compositions is better than that of TiB2-Fe cermet. In order to improve mechanical properties microstructure control with high purity powders is desirable because high purity powders prevent the formation of Fe2B and Mo2FeB2 phase which comsume the ductile binder phase.

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Effects of $Fe_2O_3$ Addition on the Properties of MgO and Dolomite (마그네시아와 돌로마이트의 특성에 미치는 $Fe_2O_3$ 의 첨가영향)

  • 박재원;홍기곤
    • Journal of the Korean Ceramic Society
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    • v.34 no.7
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    • pp.738-746
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    • 1997
  • MgO clinker and two kinds of dolomite clinkers with different microstructures and CaO contents were used as starting materials, and the effects of Fe2O3 addition on the properties of MgO and dolomite were investigated in the range of 2 to 8 wt% of Fe2O3 content. Secondary phases contributed to densification of MgO-Fe2O3 and dolomite-Fe2O3 were magnesioferrite and dicalciumferrite, respectively. Sinterabilities of MgO-Fe2O3 and dolomite-Fe2O3 were directly proportional to the amount of secondary phases. Also, sinterability of dolomite itself was dependent on the microstructure of starting material including distribution of CaO and MgO as well as the addition amount of Fe2O3. The flexural strength of MgO-Fe2O3 content was almost constant. The hydration resistance of dolomite with large size of MgO and discontinuous distribution of CaO was higher than that of dolomite with small size of MgO and continuous distribution of CaO. Also, the minimum content of Fe2O3 to prevent they hydration of dolomite was about 4wt%. As increasing Fe2O3 content, the penetration resistance of MgO-Fe2O3 was improved by the increment of magnesioferrite. On the other hand, the penetration resistance of dolomite-Fe2O3 was decreased because of the increment of dicalciumferrite having low melting point.

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A Study on the Sinterability of MgO-Al2O3-SiO2 System Ceramic Powders Prepared by Spray Pyrolysis Method (분무열분해법으로 제조한 MgO-Al2O3-SiO2계 화합물분체의 소결성)

  • 박정현;박찬욱;조경식
    • Journal of the Korean Ceramic Society
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    • v.26 no.3
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    • pp.347-360
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    • 1989
  • Spinel, mullite, forsterite and cordierite composition powders were synthesized from Mg(NO3)2.6H2O, Al(NO3)3.9H2O and SiCl4-ethanol solution by spray pyrolysis method and the sinterability of these powders were investigated. The bulk density of spinel and mullite specimens sintered at 1,$700^{\circ}C$ for 1hr was 3.56g/㎤(99.5% relative density) and 3.16g/㎤(99.7% relative density), respectively. (Green compacts were made from powders prepared at 1,00$0^{\circ}C$). The bulk density of forsterite and cordierite specimens sintered at 1,480 and 1,40$0^{\circ}C$ for 2hrs were 3.217 and 2.155g/㎤, respectively. (Green compacts were made from powders prepared at 1,00$0^{\circ}C$). The constituent compositions of spinel and mullite specimens sintered at 1,$700^{\circ}C$ for 1hr were 27.5wt% MgO and 70.5wt% Al2O3, respectively. Vickers microhardness and fracture toughness of spinel sintered at the above condition were 13.7GPa and 2.6MN.m3/2, respectively, and room temperature bending strength, 425MPa, was nearly maintained even at the elevated temperature. In the case ofmullite specimens, those values were 13.5GPa, 2.2MN/m3/2 and 430MPa, respectively.

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The effect of $Ba^{+2}$ shortage on microwave dielectric characteristics of $Ba_{1-x}$ $(Z $n_{1/3}$T $a_{2/3}$ $O_3$ ceramics (B $a^{+2}$의 결핍에 따른 Ba(Z $n_{1/3}$T $a_{2/3}$ $O_3$ 세라믹스의 고주파 유전특성에 관한 연구)

  • 이문길;이두희;윤현상;김준한;홍재일;박창엽
    • Electrical & Electronic Materials
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    • v.7 no.5
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    • pp.403-408
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    • 1994
  • Dielectric and structural properties of $Ba_{1-x}$(Z $n_{1}$3/T $a_{2}$3/) $O_{3}$+1 mol% Mn $O_{2}$ (x=0, 0.01, 0.02, 0.03, 0.04) ceramics was investigated at microwave frequencies. With $Ba_{+2}$ shortage, the sinterability and the unloaded Q( $Q_{u}$) were much improved, and the ordering in B site and the lattice distortion was greatly enhanced and the structure approached the completely ordered structure. $Q_{u}$ was strongly correlated with these factors such as ordering ratio, lattice distortion and sinterability, and had the maximum value of 7500 at x=0.01. The dielectric constant was near 30 and the temperature coefficient of the resonant frequency was 2 ppm/.deg. C at x=0.01.1.1.1.

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Ball Milling and Sintering Behavior of High Speed Steel Powders Containing VC and Co (VC 및 Co함유 고속도공구강 분말의 볼밀링 및 소결거동)

  • 김용진
    • Journal of Powder Materials
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    • v.3 no.3
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    • pp.181-187
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    • 1996
  • Cobalt and VC powders were ball milled with M2 grade high speed steel powders under various ball to powder ratios. The powders milled under higher ball to powder ratio become finer, more irregular and have a broader size distribution, and thus possess a lower compressibility and a better sinterability regarding densification. Increasing the ball to powder ratio lowered the sintering temperature to obtain the density level necessary to isolate all the pores. Lowering the sintering temperature is very critical to maintain fine microstructure since grain and carbide coarsening are accelerated by higher sintering temperature due to more liquid phase formation. The powders obtained by ball milling at 20 to 1 ratio has the lowest compressibility but has the best sinterability, almost compatible to unmilled pure M2 powders. A sintered body over 97% theoretical density with fine microstructures having average grain size of ~10 microns was obtained from the powder by sintering at 1260 $^{\circ}C$ for 1 hour in vacuum. XRD results indicate that two types of carbides are mainly present in the sintered structure, MC and $M_{6}C$ type. The MC type carbides are more or less round shaped and mainly located at the grain boundaries whereas the $M_{6}C$ type are angular shaped and mainly located inside the grains.

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