• 제목/요약/키워드: Simulation-based production management

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RFID 기술을 이용한 실시간 공급망 모형 구축 (Development of a Real-Time Supply Chain Model Using RFID Technology)

  • 홍영지;태경휘;박진우
    • 경영과학
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    • 제27권3호
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    • pp.137-147
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    • 2010
  • Real-time supply chain environments based on RFID will be an important topic in future society; Nevertheless, adopting RFID in real industry SCM is still in its infancy. The aim of this paper is to develop the physical framework of a fully adopting RFID system from manufacturing to recycle phase and measure the effect. So, we built a simulation station with fully appling RFID and analyzed benefits with mathematic model. Then, specifying the advantages and improvement scheme for real industry limitations were suggested. This work concluded that fully appling RFID in SCM gives improvement of quality and service to both production and consumer.

다종제품의 동적 생산-수송 문제를 위한 휴리스틱 알고리즘 (A Heuristic Algorithm for A Multi-Product Dynamic Production and Transportation Problem)

  • 이운식;한종한
    • 한국경영과학회:학술대회논문집
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    • 대한산업공학회/한국경영과학회 2000년도 춘계공동학술대회 논문집
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    • pp.61-64
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    • 2000
  • This paper analyzes a dynamic lot-sizing problem, in which the order size of multiple products and a single container type are simultaneously considered. In the problem, each order (product) placed in a period is immediately shipped immediately by containers in the period and the total freight cost is proportional to the number of each container type employed. Also, it is assumed that backlogging is not allowed. The objective of this study is to determine the lot-sizes and the shipping policy that minimizes the total costs, which consist of ordering costs, inventory holding costs, and freight costs. Because this problem is NP-hard, we propose a heuristic algorithm with an adjustment mechanism, based on the optimal solution properties. The computational results from a set of simulation experiment are also presented.

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철도시스템의 안전성 확보를 위해 안전요건이 반영된 시나리오기반의 위험원 분석에 관한 연구 (On the Scenario-Based Hazard Analysis with Safety Requirements Incorporated to Assure Railway Safety)

  • 정호전;이재천
    • 대한안전경영과학회지
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    • 제16권4호
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    • pp.81-90
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    • 2014
  • Modern systems can be characterized by ever-increasing complexity of both the functionality and system scale. Thus, due to the complexity the chances of accidents resulting from systems failure can then be growing. Even worse is that those accidents could result in disastrous damage to the human being and properties as well. Therefore, the need for the developed systems to be assured with systems safety is apparent in a variety of industries such as rail, automobiles, airplanes, ships, oil refinery, chemical production plants, and so on. To this end, in the industry an appropriate safety standard has been published for its own safety-assured products. One of the core activities included in the most safety standards is hazard analysis. A conventional approach to hazard analysis seems to depend upon the scenarios derived from the ones used previously in similar systems or based on former experience. The objective of this paper is to study an improved process for scenario-based hazard analysis. To achieve the goal, the top-level safety requirements have first been reflected in the scenarios. By analyzing and using them, the result has then lead to the development of safety-assured systems. The method of modeling and simulation has been adopted in the generation and verification of scenarios to check whether the safety requirements are reflected properly in the scenarios. Application of the study result in the case of rail safety assurance has also been discussed.

중소기업 제조공장의 수요예측 기반 재고관리 모델의 효용성 평가 (Effectiveness Evaluation of Demand Forecasting Based Inventory Management Model for SME Manufacturing Factory)

  • 김정아;정종필;이태현;배상민
    • 한국인터넷방송통신학회논문지
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    • 제18권2호
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    • pp.197-207
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    • 2018
  • 다품종 소량생산체제인 중소기업 제조공장은 고객의 니즈를 대응하기 위해 제품을 대량생산하여 판매하는 형태이다. 이는 기업이 재고 부족에 따른 손실을 줄이기 위해 과도한 양의 자재 수급을 의미하고 높은 재고 유지비용이 발생한다. 그리고 수요 대응에 실패한 제품은 관리 창고에 쌓여 있어 재고 보관비용이 발생하는 현실이다. 본 논문은 이러한 문제를 보완하기 위해 시계열 분석 기법인 ARIMA모형을 이용하여 계절적 요인과 같은 시간적인 변동성을 찾아 수요를 예측하고 이를 통해 경제적 주문량 모형 기반의 수요예측 모델을 개발하여 재고 부족 위험을 예방한다. 또한 시뮬레이션을 수행하여 개발 모델의 효용성 평가하고 향후 중소기업에 적용하여 개발 모델의 효과를 입증한다.

BIM 속성정보를 활용한 4D, 5D 설계 지원 알고리즘 구현 및 검증에 관한 연구 - 공정시뮬레이션과 물량산출을 중심으로 - (A Study on Implementation of 4D and 5D Support Algorithm Using BIM Attribute Information - Focused on Process Simulation and Quantity Calculation -)

  • 정재원;서지효;박혜진;추승연
    • 대한건축학회연합논문집
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    • 제21권4호
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    • pp.15-26
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    • 2019
  • In recent years, researchers are increasingly trying to use BIM-based 3D models for BIM nD design such as 4D (3D + Time) and 5D (4D + Cost). However, there are still many problems in efficiently using process management based on the BIM information created at each design stage. Therefore, this study proposes a method to automate 4D and 5D design support in each design stage by using BIM-based Dynamo algorithm. To do this, I implemented an algorithm that can automatically input the process information needed for 4D and 5D by using Revit's Add-in program, Dynamo. In order to support the 4D design, the algorithm was created to enable automatic process simulation by synchronizing process simulation information (Excel file) through the Navisworks program, BIM software. The algorithm was created to automatically enable process simulation. And to support the 5D design, the algorithm was developed to enable automatic extraction of the information needed for mass production from the BIM model by utilizing the dynamo algorithm. Therefore, in order to verify the 4D and 5D design support algorithms, we verified the applicability through consultation with related workers and experts. As a result, it has been demonstrated that it is possible to manage information about process information and to quickly extract information from design and design changes. In addition, BIM data can be used to manage and input the necessary process information in 4D and 5D, which is advantageous for shortening construction time and cost. This study will make it easy to improve design quality and manage design information, and will be the foundation for future building automation research.

Inventory policy comparison on supply chain network by simulation technique

  • Park, Nam-Kyu;Choi, Woo-Young
    • 한국항해항만학회지
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    • 제34권2호
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    • pp.131-136
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    • 2010
  • The aim of the paper is to solve the problem of customer reduction due to the difficulty of parts sourcing which impacts production delay and delivery delay in SC networks. Furthermore, this paper is to suggest the new inventory policy of MTS in order to solve the problem of current inventory policy. In order to compare two policies, a LCD maker is selected as a case study and the real data for 2007 years is used for simulation input. The maker uses MTO policy for parts sourcing which has the problem of lead time even if it has some advantage of inventory cost. Based on current process. The simulation program of AS-IS model and TO-BE model using ARENA 10 version is developed for evaluation. In a result, the order number of two policies shows that MTO is 52 and MTS is 53. However the quantity of order shows big difference such that MTO is 168,460 and MTS is 225,106. Particularly, the lead time of new inventory policy shows much shorter that that of MTO such that MTO 100 is days and MTS is 16 days. In spite of short lead time by MTS policy, new policy has to take burden of inventory cost per year. Total inventory cost per year by MTS policy is US$ 11,254 and each part inventory cost is that POL is US$ 1,807, LDI is US$ 2,166 and Panel is US$ 7,281. The implication of the research is that the company has to consider the cost and the service simultaneously in deciding the inventory policy. In the paper, even if the optimal point of deciding is put into tactical area, the ground of decision is suggested in order to improve the problem in SC networks.

Computational simulation of intelligent big data analysis under nanotube rotation

  • Lunan Li;Allam Maalla
    • Advances in nano research
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    • 제14권1호
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    • pp.67-80
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    • 2023
  • Economic investigation is one of the main issues regarding the design and production of small-scale structures. This paper concerns the creation, implementation, and economic aspects of the cross-section profile of small-scale structures regarding the dynamic response of the free and forced vibration behavior of spinning nanoscale beams based on big data analysis. According to the financial analysis, the three practical non-uniform functions of cross-sections are compared to the uniform beam in the same weight and the equal material used. The previous studies reported that the uniform beams are more stable and contain a better frequency response based on the mechanical analysis. Still, concerning the economic investigation, which means the considered structures should have equal length and have the same weight in the aspect of material used, the conclusion can be different from the mechanical aspect. Consequently, in the current paper, the dynamic response along with computer technology as well as the big data analysis of the free and forced vibration of the nanobeam regarding the economic shape of the cross-section is scrutinized.

도로 충격흡수시설의 개발에 관한 연구 (A Study on Development of Crash Cushion)

  • 최기준;권용석
    • 한국안전학회지
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    • 제26권5호
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    • pp.7-12
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    • 2011
  • The crash cushion has drawn a great attention because of its versatility, efficiency and simplicity in reducing the mortality and damages from traffic accidents. However, the existing cushion systems are high priced or have limited functions. The purpose of the study was to devise an improved crash cushion which can offer higher safety compared to the available ones at present. In addition, the conformity of the cushion with the facility standards was assessed through computer simulation for collision with vehicles. The novel cushion system adopts the used tires as shock absorber, which can not only secure cushioning effect but also reduce the production cost. Moreover, it is highly durable and easy to maintain and repair the damaged parts. According to the simulation using BARRIER VII program, the novel cushion system showed PHD of 17.4 g and 10.1 g for a frontal collision and a side collision, respectively. Based on the results, it could be concluded that the novel cushion system met the test standards in the guideline for road safety facility installation and management.

Research on the WIP-based Dispatching Rules for Photolithography Area in Wafer Fabrication Industries

  • Lin, Yu-Hsin;Tsai, Chih-Hung;Lee, Ching-En;Chiu, Chung-Ching
    • International Journal of Quality Innovation
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    • 제8권2호
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    • pp.132-146
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    • 2007
  • Constructing an effective production control policy is the most important issue in wafer fabrication factories. Most of researches focus on the input regulations of wafer fabrication. Although many of these policies have been proven to be effective for wafer fabrication manufacturing, in practical, there is a need to help operators decide which lots should be pulled in the right time and to develop a systematic way to alleviate the long queues at the bottleneck workstation. The purpose of this study is to construct a photolithography workstation dispatching rule (PADR). This dispatching rule considers several characteristics of wafer fabrication and influential factors. Then utilize the weights and threshold values to design a hierarchical priority rule. A simulation model is also constructed to demonstrate the effect of the PADR dispatching rule. The PADR performs better in throughput, yield rate, and mean cycle time than FIFO (First-In-First-Out) and SPT (Shortest Process Time).

국내 전력산업의 효율성 제고모형에 대한 SD 모형 연구 - 원자력산업을 중심으로 (A SD approach to the Efficiency Improvement of Electric Power Industry in Korea -Focused on the Nuclear Industry)

  • 허훈;이명호
    • 한국시스템다이내믹스연구
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    • 제4권2호
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    • pp.153-171
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    • 2003
  • In this study, we tried to build a model which can deal with the efficient and effective operation of electric power industry, especially focused on the nuclear industry. Here, SD(system Dynamics) approach is used to visualize the underlying phenomenon of the nuclear power industry. SD is a methodology for studying and managing complex feedback systems, such as one finds in business and other social systems, The span of SD applications has grown extensively and now encompasses work in corporate planning and policy design, public management and policy, biological and medical modeling, energy and the environment. Recently, according to the report from KEPCO(Korea Electric Power Corporation), they are considering delaying a new power plant construction. It may be based upon business fluctuation downsized from Korean economic crisis in 1997 and freezing of construction funds due to unstable foreign exchange rate. At this point, we need desperately a kind of strategic model that would contribute to cope with the current business situation, energy generation, Production, and resulting Pollution. Specifically, this model, using SD approach, starts with the detailed drawing of influence diagram, which describes those relevant key points on nuclear power generation systems in electric power industry of Korea. These include such (actors as the operation of nuclear industry and parameters related to the decision making for business policy. Based upon the above-mentioned influence diagram drawn, we developed SD simulation model to evaluate and analyze strategic management of KBPCO. Based on our analysis, we could demonstrate how simulation model can be applied to the real electric power generation in Korea.

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