• Title/Summary/Keyword: Si particle size

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Effect of Primary Si size and Residual Stress on the Wear Properties of B.390 Al Alloys (B.390 알루미늄 합금의 마모특성에 미치는 초정Si 입자크기와 잔류응력의 영향)

  • Kim, Heon-Joo;Kim, Sung-Jae
    • Journal of the Korean Society for Heat Treatment
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    • v.19 no.1
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    • pp.20-29
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    • 2006
  • Wear behaviour of B.390 aluminum alloy with different particle sizes of primary Si against a SM45C counterface was studied as a function of wear load and sliding velocity, using pin-on-disk apparatus under dry condition. The wear rate of specimen with fine primary Si particles showed increased wear resistance at high wear load, on the other side wear resistance of coarse primary Si particle size was improved at low wear load. As the compressive residual stress in the matrix increased remarkably by liquid nitrogen(LN) treatment, wear resistance of the LN treated specimen was more excellent than that of T6 treated specimen.

Effects of Elemental Powder Particle Size and Shape on the Synthesis of Ni Silicides by Mechanical Alloying (기계적 합금화에 의한 Ni Silicide 분말의 합성에 미치는 원소 분말의 입도 및 형상의 영향)

  • 변창선
    • Journal of Powder Materials
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    • v.6 no.3
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    • pp.215-223
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    • 1999
  • The synthesis of $Ni_5Si_2,\;Ni_2Si$ and NiSi has been investigated by mechanical alloying (MA) of Ni-27.9at%Si, Ni-33.3at%Si and Ni-50.0at%Si powder mixtures. As-received and premilled elemental powders were subjected to MA. The as-received Ni powder was spherical and the mean particle size 48.8$\mu$m, whereas the premilled Ni powder was flaky and the mean particle diameter and thickness were found to be 125 and 5$\mu$m, respectively. The mean surface area of the premilled Mi powder particle was 3.5 times as large as that of the as-received Ni powder particle. The as-received Si powder was was 10.0$\mu$m. Self-propagating high-temperature synthesis (SHS) reaction, followed by a slow reaction (a solid state diffusion), was observed to produce each Ni silicide during MA of the as-received elemental powders. In other word , the reactants and product coexisted for a long period of MA of time. Only SHS reaction was, however, observed to produce each Ni silicide during MA of the premilled elemental powders, indicating that each Ni sillicide formed rather abruptly at a short period of MA time. The mechanisms and reaction rates for the formation of the Ni silicides appeared to be influenced by the elemental powder particle size and shape as well as the heat of formation of the products $(Ni_5Si_2$longrightarrow-43.1kJ/mol.at., $Ni_2Si$$\rightarrow$-47.6kJ/mol.at.).

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The Effect of Casting Condition and Heat Treatment on the Mechanical Properties of AC4C Alloy Castings (AC4C 합금의 기계적 성질에 미치는 주조조건과 열처리의 영향에 관한 연구)

  • Kang, Hyo-Gyoung;Cheon, Byung-Wook;Choi, Chang-Ock
    • Journal of Korea Foundry Society
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    • v.13 no.5
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    • pp.450-461
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    • 1993
  • AC4C alloy casts in the metallic mold, zircon sand mold, silica sand mold and shell mold with the pouring temperatures of 680, 710 and $740^{\circ}C$ have been investigated. The tensile strength, elongation and hardness of AC4C alloy castings have been influenced by the kind of molds used. The mechanical properties in zircon sand mold castings were greater than those in other sand mold castings, but were inferior to the properties in metallic mold castings. Eutectic Si particle size and DAS were increased in the order of metallic mold, ziron sand mold, silica sand mold and shell mold. Also, they were increased with the increase of pouring temperatures. DAS, eutectic Si particle size and grain size decreased with the increase of mechanical properties as the cooling rate increased. The eutectic Si particle size and DAS of AC4C alloy castings after T6 treatment were decreased in as-cast. The variation of eutectic Si particle size has been effected on the tensile strength, elongation and fractured surface.

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Characteristics of Aggression and Brake Judder by Different ZrSiO4 Particle Size (지르콘 입도 크기에 따른 디스크 공격성과 브레이크 져드 특성)

  • Lee, GirHyoung;Kang, KukHyoun;Lee, DongKyu
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.7
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    • pp.144-151
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    • 2014
  • Recently, according to the advances of vehicle manufacturing technology and the fuel-efficient vehicles, the weight of the vehicle body has been reduced and quietness of the vehicle has been increased. So that, as the emotional qualities of cars, such as NVH, are emphasized in recent years. Also required to be established of the effective measure for brake Judder. The Judder was caused by the increase in DTV by the uneven thermo metamorphosis of brake disc and the partial abrasion of disc. In this study, the disc aggression by friction materials was confirmed and the improving methods of friction materials in connection with the abrasive characteristics reviewed of $ZrSiO_4$ each particle size(under $3{\mu}m$, $5{\sim}10{\mu}m$ and over $15{\mu}m$). In addition, the study is institute make use of limit for $ZrSiO_4$ raw-material particle size and vol% in friction materials. At the result, the optimum size of $ZrSiO_4$ particles was confirmed about 5 to $10{\mu}m$.

Effect of Si Particle Size on the Thermal Properties of Hyper-eutectic Al-Si Alloys (과공정 Al-Si 합금의 열팽창 특성에 미치는 Si 입자 크기의 영향)

  • Kim, Chul-Hyun;Joo, Dae-Heon;Kim, Myung-Ho;Yoon, Eui- Pak;Yoon, Woo-Young;Kim, Kwon-Hee
    • Journal of Korea Foundry Society
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    • v.23 no.4
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    • pp.195-203
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    • 2003
  • Hyper-eutectic Al-Si alloy is used much to automatic parts and material for the electronic parts because of the low coefficient of thermal expansion, superior thermal stability and superior wear resistance. In this work, A390 alloy specimens were fabricated for control of the Si particle size by various processes, such as spray-casting, permanent mold-casting and squeeze-casting. To minimize the effect of microporosity of the specimens, hot extrusion was carried out under equal condition. Each specimens were evaluated tensile properties at room temperature and thermal expansion properties in the range from room temperature to 400$^{\circ}C$. Ultimate tensile strength and elongation of the spray-cast and extruded specimens which have fine and well distributed Si particles were improved greatly compare to the permanent mold-cast and extruded ones. Specimens which have finer Si particles showed higher ultimate tensile strength and elongation than those having large Si particle size, and coefficient of thermal expansion of the specimens increased linearly with Si particle size. In case of the repeated high temperature exposures, thermal expansion properties of the spray-cast and extruded specimens were found to be more stable than those of the others due to the effect of fine and well distributed Si particles.

Behaviour of Condensing Gaseous Species under Various Operating Conditions in a Combustion Facility (환경조건변화에 따른 응축성 가스상 물질의 거동특성)

  • Kim, Yong-Gu;Bong, Choon-Keun;Song, Gyu-Young;Lee, Myong-Hwa
    • Journal of Korean Society for Atmospheric Environment
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    • v.29 no.5
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    • pp.634-641
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    • 2013
  • Condensing species behaviour downstream of a combustor was discussed with particle size distribution in this study. The effects of operating conditions in a biomass combustion facility, i.e. concentration of condensing species, temperature gradient, residence time and injection of adsorbents, on particle size distribution were investigated. Pyroligneous liquid which was completely vaporized at the temperature higher than $350^{\circ}C$ was used as a representative of condensing gaseous species. We found that particle size downstream of a combustor increased with increasing heating temperature (i.e. concentration of condensing species) and residence time. However, temperature gradient was not an important factor to control the particle size. The addition of $SiO_2$ precursor as an adsorbent could effectively prevent the particle formation by adsorbing condensing gaseous species on $SiO_2$ particles, and increased the particle size up to 300 nm, resulting in increasing particle removal efficiency in a conventional air pollution control device.

Effect of SiC Particle Size on Hot Workability of AA2024/$SiC_P$ Composites (AA2024/$SiC_P$ 복합재료의 열간 가공성에 미치는 강화상 크기의 영향)

  • 고병철;홍흥기;유연철
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.81-84
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    • 1997
  • The hot deformation behavior of SiCp/AA2024 composites reinforced with different sizes of SiCp reinforcements (1, 8, 15, 36, and 44${\mu}{\textrm}{m}$) was investigated by hot torsion tests. The hot restoration of the composites depending on the SiCp reinforcements particle size was studied from the effective stress - strain curves. Dynamic recrystallization (DRX) was occurred in the SiCp/AA2024 composites during the hot deformation at 320 - 43$0^{\circ}C$ under a strain rate of 1.0/sec. Also, the critical strain for DRX decreased with decreasing the reinforcement size of SiCp from 44 to 8${\mu}{\textrm}{m}$. The composite reinforced with SiCp of 8${\mu}{\textrm}{m}$ showed the highest flow stress (265 MPa) and the work hardening rate at 32$0^{\circ}C$ under a strain rate of 1.0/sec.

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Mechanical Properties of 2024/(Al2O3.SiC)p Composite Reinforced with Al2O3.SiC Particle Prepared by SHS Process (자전연소법으로 제조한 Al2O3.SiC 입자로 보강된2024/(Al2O3.SiC)p 복합재료의 기계적특성)

  • 맹덕영
    • Journal of Powder Materials
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    • v.7 no.1
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    • pp.35-41
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    • 2000
  • Al2O3$.$SiC particle was prepared was prepared by the self-propagting high temperature sYthesis(SHS) process from a mixture of SiO2, Al and C powders, The fabricated Al2O3$.$SiC particle was applied to 2024Al/(Al2O3$.$SiC)pcomposite as a reinforcement. Aluminum matix composites were fabricares by the powder extrusion method using the synthesized Al2O3$.$SiC particle and commercial 2024Al powder. Theoptimum preparation conditions for Al2O3$.$SiC partticle by SHS process were described. The influence of the Al2O3$.$SiC voiume fraction on the mechanical was composite was also discussed. Despite adiabatic temperature was about 2367K, SHs reaction was completed not by itself, but by using pre-heating. Mean particle size of final particle synthesized was 0.73 ${\mu}$m and most of the particle was smaller than 2${\mu}$m. Elastic modulus and tensile strength of the composite increased with increase the volume fraction of reinforcement but, tensile strength depreciated at 30 vol% of reinforcement.

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The Characteristic Control of Spherical Silica Particle Using by W/O Type Emulsion(I);The analysis of Particle shape and size distribution of silica as a function mixing speed (W/O형 에멀젼을 이용한 구형 실리카 입자의 특성제어(제1보);교반속도에 따른 실리카 입자의 형태 및 입도 분석)

  • Park, Heung-Cho;Kim, Sang-Chun
    • Journal of the Korean Applied Science and Technology
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    • v.23 no.1
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    • pp.1-11
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    • 2006
  • The W/O emulsion was formed by mixing hydrophobic nonion surfactants of span 80 and tween 60 with kerosine, and by adding sodium silicate aqueous solution. Precipitating the W/O emulsion by sodium bicarbonate resulted in spherical silica particles. Shape and size distribution of silica particles were observed. The particles were spherical and they have narrow size distribution. Particle sizes were 9.29, 7.39 and $5.73\;{\mu}m$ at homogenizer speed of 2500, 3000, and 3500 rpm, respectively. The particle size was decreased by increasing agitation speed due to the formation of emulsion droplet. At fixed agitation speed, absorbed paraffin oil weight were measured and the $SiO_2/Na_2O$ mole ratio effects on particle size were investigated. Particle size was decreased by increasing the mole ratio of $SiO_2/Na_2O$.

High Strength $Si_3N_4/SiC$ Structural Ceramics (고강도 $Si_3N_4/SiC$ 구조세라믹스에 관한 연구)

  • 김병수;김인술;장윤식;박홍채;오기동
    • Journal of the Korean Ceramic Society
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    • v.30 no.12
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    • pp.999-1006
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    • 1993
  • Si3N4(p)-SiC(p) composites were prepared by gas pressure sintering at 190$0^{\circ}C$ for 1 hour. $\alpha$-SiC with average particle size of 0.48${\mu}{\textrm}{m}$ were dispersed from zero to 50vol% in $\alpha$-Si3N4 with average particle size of 0.5${\mu}{\textrm}{m}$. Y2O3-Al2O3 system was used as sintering aids. When 10vol% of SiC was added to Si3N4, optimum mechanical properties were observed; relative density of 98.8%, flextural strength of 930MPa, fracture toughness of 5.9MPa.m1/2 and hardness value of 1429kg/$\textrm{mm}^2$. Grain growth of $\beta$-Si3N4 was inhibited as the amount of added SiC was increased. SiC particles were found inside the $\beta$-Si3N4 intragrains in case of 10, 20 and 30vol%SiC added composites.

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