• Title/Summary/Keyword: Shop Operation

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A Study on the Environmentally Conscious Machining Technology Cutting Fluid Atomization and Environmental Impact through Spin-Off Mechanism in fuming Operation(II) (환경 친화적 기계가공 기술에 관한 연구 선삭가공시 회전분리기구에 의한 절삭유 미립화와 환경영향(II))

  • Hwnag, Joon;Chung, Eui-Sik;Hwnag, Duk-Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.2
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    • pp.50-57
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    • 2003
  • This paper presents the experimental results to verify the atomization characteristics and environmental impact of cutting fluid. Even though cutting fluid improves the productivity through the cooling, Lubricating effects, environmental impact due to cutting fluid usage is also increased on factory shop floor Cutting fluid's aerosol via atomization process can be affected human health risk such as lung cancer and skin diseases. Experimental results show that the generated fine aerosol which particle size less than 10 micron appears near working tone under typical operational conditions. The aerosol concentration also exceeds NIOSH regulations. This research can be provided a basis of environmental impact analysis fur environmental consciousness.

Design of Cellular Layout based on Genetic Algorithm (유전 알고리즘에 기초한 셀 배치의 설계)

  • Lee, Byung-Uk;Cho, Kyu-Kap
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.6
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    • pp.197-208
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    • 1999
  • This paper presents an operation sequence-based approach for determining machine cell layout in a cellular manufacturing environment. The proposed model considers the sequence of operations in evaluating the intercell and intracell movements. In this paper, design of cellular layout has an objective of minimization of total material flow among facilities, where the total material flow is defined as a weighted sum of both intercell and intracell part movements. The proposed algorithm is developed by using genetic algorithm and can be used to design an optimal cellular layout which can cope with changes of shop floor situation by considering constraints such as the number of machine cells and the number of machines in a machine cell.

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Development of CV Joint Outer Race Ball Groove Measurement System (등속조인트 Ball Groove 측정시스템 개발에 관한 연구)

  • Park K. S.;Kim B. J.;Jang J. H.;Moon Y. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.160-163
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    • 2005
  • The cute. race of CV(constant velocity) Joint is an important load-supporting automotive part, which transmits torque between the transmission gear box and driving wheel. The outer race is difficult to forge because its shape is very complicated and the required dimensional tolerances are very small. The forged CV Joint investigated in this study has six inner ball grooves requiring high operational accuracy. Therefore, the precise measurement of forged CV Joint is very important to guarantee the sound operation without noise and abnormal wear. In this study, unique in-situ measuring system designed specifically to measure the dimensional accuracy of six inner ball grooves of CV joint has been developed and implemented in shop environments. Newly developed system shows high measurement accuracy with simple operational sequence.

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Burn-in Considering a Trade-Off of Yield and Reliability (수율과 신뢰도의 상충효과를 고려한 번인)

  • Kim, Kyung-Mee
    • IE interfaces
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    • v.20 no.1
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    • pp.87-93
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    • 2007
  • Burn-in is an engineering method for screening out products containing reliability defects which would cause early failures in field operation. Previously, various burn-in models have been proposed mainly focused on the trade-off of shop repair cost and warranty cost ignoring manufacturing yield. From the view point of a manufacturer, however, burn-in decreases warranty cost at the expense of yield reduction. In this paper, we provide a general model quantifying a trade-off between product yield and reliability, in which any defect distribution from previous yield models can be used. A profit function is expressed in burn-in environments for determining an optimal burn-in time. Finally, the method is illustrated with gate oxide failures which is an important reliability concerns for VLSI CMOS circuits.

Design of Manufacturing Cell and Cellular Layout based on Genetic Algorithm (유전 알고리듬에 기초한 제조셀과 셀 배치의 설계)

  • Cho, Kyu-Kab;Lee, Byung-Uk
    • IE interfaces
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    • v.14 no.1
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    • pp.20-29
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    • 2001
  • This paper presents a concurrent design approach that deals with manufacturing cell formation and cellular layout in Cellular Manufacturing System. Manufacturing cell formation is to group machines into machine cells dedicated to manufacture of part families, and cellular layout problem determines layout of the manufacturing cells within shop and layout of the machines within a cell. In this paper, a concurrent approach for design of machine cell and cellular layout is developed considering manufacturing parameters such as alternative process plans, alternative machines, production volume and processing time of part, and cost per unit time of operation. A mathematical model which minimizes total cost consisting of machine installation cost, machine operating cost, and intercell and intracell movements cost of part is proposed. A hybrid method based on genetic algorithm is proposed to solve the manufacturing cell formation and cellular layout design problem concurrently. The performance of the hybrid method is examined on several problems.

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A Load Balancing Problem in a Parallel Machine Shop Considering Operator Sharing (작업자 공유가 가능한 병렬기계작업장에서 작업자 부하 균형을 고려한 작업할당문제)

  • Moon, Dug-Hee;Kim, Dae-Kyoung
    • IE interfaces
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    • v.12 no.2
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    • pp.166-173
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    • 1999
  • In this paper, a load balancing problem among operators is considered, when one or more identical machines can be assigned to an operator. The operations of a job are separated into three categories : machine-controlled elements, operator-controlled elements and machine/operator-controlled elements. Machining or forming operations are included into the first category. The second category includes inspection and moving to another machine, and the last category includes setup and loading/unloading operation. The objective is to balance the workloads among operators under the constraints of available machine-time and operator-time. A hierarchical heuristic solution procedure is suggested for allocating jobs to each machine and allocating machines to each operator. The performance of the algorithm is evaluated with various data set.

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A JIT Production Scheduling in Multi-Level Parallel Machine Flow Shops (다단계 병렬기계(多段階 竝列機械) 흐름생산에서 JIT 일정계획)

  • Yoo, Chul-Soo;Lee, Young-Woo;Chung, Nam-Kee
    • IE interfaces
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    • v.7 no.3
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    • pp.171-180
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    • 1994
  • Defined is a Multi-level Parallel Machine Flow-Shop (MPMFS) which reflects some real world manufacturing situations. Just-In-Time (JIT) philosophy is applied to the MPMFS scheduling in order to achieve lowering work-in-process inventory level as well as meeting due dates. A schedule generating simulator is developed. The latest start time of each operation is determined by a backward simulation followed by another forward simulation to analyze the schedule feasibility and actual inventory level. Reasonable schedules are available through adjusting some parameters for allowance factors such as set-up times of machines and other environmental changes. The SLAMSYSTEM under Window is employed for this processing with some input/output data handling processes devised under DOS.

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A Study on the Importance, Satisfaction of Skin Care Shops Selection Attributes for Life Care Promotion - Focusing on the Sanitation - (라이프케어 증진을 위한 피부미용샵 선택속성의 중요도와 만족도 연구 - 위생요인을 중심으로 -)

  • Park, Chae-Young
    • Journal of Korea Entertainment Industry Association
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    • v.15 no.7
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    • pp.145-158
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    • 2021
  • This study is aimed at identifying the important factors required by customers through importance-satisfaction analysis of how they choose skin care shops on the basis of certain factors and attributes at this time when there is an urgent need to improve the level of quality that meets their expectations and demands in combination with the quantitative expansion of skin care shops. To achieve this, a survey was carried out to 217 people over the age of 20 in Gwangju and Jeonnam area with experience in using skin care shop services. The SPSS v. 21.0 program was used to analyze the collected data. The results are summarized as follows. IPA grid analysis of the difference in importance-satisfaction of sub-factors for skin care shop choice showed that the items corresponding to the upper-left side of maintenance and strengthening, the upper-right side of stainability, and the lower-left side of gradual improvement were the 'sanitary control of tools and products', 'basic situation(legal compliance)', and 'workers' sanitary control', 'internal control of skin care shops', 'professionalism and skills of workers'and 'quality of services', respectively. Consequently, the results of this study will be based on the efficient operation of skin care shops, and further more the utilization of them is expected to expand the quantitative and qualitative base of the skin care industry.

An Evaluation of Development Plans for Rolling Stock Maintenance Shop Using Computer Simulation - Emphasizing CDC and Generator Car - (시뮬레이션 기법을 이용한 철도차량 중정비 공장 설계검증 - 디젤동차 및 발전차 중정비 공장을 중심으로 -)

  • Jeon, Byoung-Hack;Jang, Seong-Yong;Lee, Won-Young;Oh, Jeong-Heon
    • Journal of the Korea Society for Simulation
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    • v.18 no.3
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    • pp.23-34
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    • 2009
  • In the railroad rolling stock depot, long-term maintenance tasks is done regularly every two or four year basis to maintain the functionality of equipments and rolling stock body or for the repair operation of the heavily damaged rolling stocks by fatal accidents. This paper addresses the computer simulation model building for the rolling stock maintenance shop for the CDC(Commuter Diesel Car) and Generator Car planned to be constructed at Daejon Rolling Stock Depot, which will be moved from Yongsan Rolling Stock Depot. We evaluated the processing capacity of two layout design alternatives based on the maintenance process chart through the developed simulation models. The performance measures are the number of processed cars per year, the cycle time, shop utilization, work in process and the average number waiting car for input. The simulation result shows that one design alternative outperforms another design alternative in every aspect and superior design alternative can process total 340 number of trains per year 15% more than the proposed target within the current average cycle time.

A Study on the Clinical Practice in Ophthalmic Optics (안경광학과 임상실습 실태에 관한 연구)

  • Lee, Ok-Jin;Shin, Jin-Ah;Jung, Se-Hoon
    • Journal of Korean Ophthalmic Optics Society
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    • v.15 no.4
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    • pp.319-328
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    • 2010
  • Purpose: To understand the status and actual condition of clinical practice in ophthalmic optics and offer a effective operation plan and improvement of quality of clinical practice. Methods: The school survey were investigated from 30 ophthalmic optics school and student survey were investigated from 161 students among these 4 schools. Results: 'No specific program for clinical practice' were 60.7%. Most schools apply clinical practice to credit (96.4%) but naming of subject and credit were varied in each school. 'Communication skill' was most difficult task and 'cleaning and arrangement of frame and stuff' were major task to students during clinical practice. Best benefits through clinical practice was 'knowing real status of optical business'. Comparison in carrier preference, optical shop and spectacles/contact lens company were decreased and eye hospital and norelation work were increased after clinical practice. Conclusions: Wide study on effective operation plan for clinical practice in ophthalmic optics and on the improvement of students' satisfaction and close cooperation and interest were needed between schools and clinical practice places.