• Journal of Korean Institute of Industrial Engineers
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• v.23 no.4
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• pp.699-708
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• 1997

Production control is usually composed of due-dote assignment, production input control, and priority dispatching rule. A production input control(PIC) is mainly to control the WIP level on the shop floor. On the other hand, a priority dispatching rule(PDR) is mainly to control the tardiness/earliness of on order and number of tardy jobs. Therefore, if we select a particular PIC which can control only a particular performance measure(i.e., tardiness), it may cause worsening other performance measure(i.e., WIP level, shopfloor time, etc.) This newly developed production input control, DRD(Dual Release-Dates), is mainly designed to control the WIP level on the shop floor by employing two different release-dates of an order(earliest release. date and latest release-date and the release condition (relationship between the current WIP level and the pre-defined maximum WIP level) while trying to meet the due-date of the order.

• Journal of the Korea Safety Management & Science
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• v.5 no.2
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• pp.87-98
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• 2003

With the development of CNC(Computer Numerical Control) and communication technology, the connotation and functions of Distributed Numerical Control have been greatly enlarged. In this study, we develop and implement a Distributed Numerical Control system that has real time and multi-tasking operation capability for the machining cell with various NC(Numerical Control) and CNC machines. With the consideration of economy, generalization and extension, this system is interfaced with Shop Floor Control System, Machine Control System and Tool Preparation System using advanced networking method. In the implementation phase, we use the ORACLE DBMS (Database Management System) as the DBMS and Microsoft Visual C++ as the programming tools.

• ICROS
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• v.3 no.1
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• pp.66-74
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• 1997

이 글에서는 Shop Floor 제어 시스템을 여러 가지 아키텍쳐 관점에서 살펴보았다. 이것은 생산 시스템의 자동화를 위해 SFCS가 가져야 할 하드웨어와 소프트웨어를 설계 및 운영할 때 필요한 부분들과 이들의 통합 방법 등을 제시하였다. 제어구조는 여러 가지 Shop 개체, 즉 UCC들을 정의하고 그들 사이의 상호 작용에 관해 보여주는 방법론으로써, 서로 다른 제어 시스템과의 상호 작용 방법, 작동 상태, 내부구조, 다른 제어 시스템과의 상호 작용 방법, 작동 상태, 내부구조, 사용자와의 교류 방법 등을 포함하고 있다. 기능 구조는 각각의 제어 시스템들이 수행하는 기능들을 정의하고 이들 사이의 상호작용에 대해서 나타내고 있다. 또한 정보 구조는 Shop에서 어떠한 정보들이 생성되며, 이러한 정보들이 어떻게 변하여 가는가를 다루고 있다. 이와 더불어 제어 시스템 사이의 통신 방법론에 관해 다루는 통신 구조를 서술하였다. SFCS를 개발하기 전에 반드시 여러 가지 구조를 미리 설정하여 독립적으로 연구한 후 이들을 통합하는 작업을 거쳐야 한다. SFCS를 개발하는데 필요한 구조로써 본 논문에서 언급한 것 외에도 개발구조(Development Architecture), 실행구조(Implementation Architecture)등이 있다. 이것은 계속 연구되어야 할 과제이며 위의 언급한 구조들에 대해서도 미흡한 부분은 앞으로 연구가 활발히 진행되어야 할 것이다.

• 제어로봇시스템학회:학술대회논문집
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• 1995.10a
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• pp.31-34
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• 1995

The automated chemical analysis shop floor are developed for the environmental pollution problems in our chemical analysis center. This shop floor have the several equipments include weight, pour, dry, heater, boiler, mixture, spectroscopy etc. And the material handling components are made up by the stored stack, conveyore, turntables, robot etc. Computer simulation has been an important tool for these complete design problem. We have designed the arangement of chemical equipments and material flow systems by using the simulator "AutoModII". "AutoMoII" is one of the advanced simulator, CAD-like drawing tools with a powerful, engineering oriented language to model control logic and material flow. The result is the modeling of the chemical analysis system in accurate, three dimensional detail. We could designed the set able layout and scheduling system by using the AutoMoII simulator. AutoMoII simulator.

• Journal of Korean Society for Quality Management
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• v.28 no.1
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• pp.196-209
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• 2000

In order to intensify an enterprise competition, quality inspection controls are very important issue. An organization or division of a company hopes which to acquire the quality inspection information be updated in real-time with respect to shop floor. In this paper, we develop a quality inspection control system for a Turbine/Generator production industry. The system compromises inspection scheduling module related to shop floor control (SFC) system, formal documentation control module, and formal inspection control module. In the quality inspection control system, ORACLE RDBMS is used for the database management system and ORACLE DEVELOPER 2000 is used for system development tool. The characteristic of this system is to support so it can enhance productivity and quality through inspection plans related to production scheduling.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.15 no.12
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• pp.7025-7039
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• 2014

Focal companies (hereafter called buyers) adopt outsourcing practices from a supply chain management strategy to be competitive. Buyers face the bridge transfer after outsourcing contracts, and the monitoring practices would be the only control mechanism left to prevent losing control over the suppliers. This study suggests the set of monitoring practices (i.e., capability, activity and outcome monitoring) as the independent variables to enhance the buyer-supplier collaboration and supplier's performance. In addition the buyer's efforts of monitoring are assumed to influence the buyer's shop floor productivity mediated by the supplier's performance and buyer-supplier collaboration. The results showed that the monitoring practices are meaningful antecedents to the supplier's performance and buyer-supplier collaboration, which fully mediates between the monitoring practices and buyer's shop floor productivity. The mediating role of the buyer-supplier collaboration between activity monitoring and shop floor productive has been rejected, because the negative effect of activity monitoring on buyer-supplier collaboration conflicts with the positive impact of buyer-supplier collaboration on shop floor productive. The theoretical contribution and managerial implications with limitations have been discussed.

• Proceedings of the Korean Operations and Management Science Society Conference
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• 1993.10a
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• pp.185-190
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• 1993

In this paper, we investigate the effect of production uncertainty - especially demand fluctuation and activity time variation, to production control policies. First, we examine three famous production control policies, namely, MRP, JIT, OPT, from shop floor control perspective and analyze the difference among them. Based on these, simulation studies are performed to draw out the effects of demand fluctuation which are classified into demand lumpiness and demand irregularity, and, the effects of activity time variation which are classified into standard time variation and non-standard time variation. Experimental investigation shows that, in terms of demand fluctuations, MRP is affected by demand lumpiness, but JIT by demand irregularity. And we also see that both MRP and JIT are influenced by standard time variation with respect to activity time variations.

• Proceedings of the Korean Operations and Management Science Society Conference
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• 1995.04a
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• pp.201-207
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• 1995

이제까지의 생산 시스템 컨트롤은 여러 개의 계층을 통해 상위 컨트롤러가 하위의 컨트롤러를 관리하는 계층적/감독(hierarchical$^{ervisory}$)컨트롤 방식이 일반적이었다. 그러나 생산 시스템의 규모가 증가하고, 이를 운용하는 컨트롤 소프트웨어가 복잡해짐에 따라 전통적인 계층적/감독 컨트롤 방식은 몇 가지의 문제점을 가지게 되었다. 첫째, 계층간의 관리 구조가 복잡해짐에 따라 현장의 생산 정보가 의사결정을 하는 상위의 시스템에 즉시 전달되지 못한다. 이는 실시간 의사결정이 필요한 많은 컨트롤 문제를 야기시킨다. 둘째, 생산시스템의 레이아웃 및 운영 방식에 변화가 생겼을 때 컨트롤 소프트웨어를 신속히 수정하기가 어렵다. 이러한 문제들을 해결하기 위한 방법으로 수평적/협동(heterarchical/cooperative) 컨트롤 방식이 제시된다. 이는 신속한 의사결정과 변화에 따른 수정이 용이하도록 가공, 조립, 물류등 생산 시스템의 여러 단위 요소의 자율적인 컨트롤러가 계층이 없이, 서로 동등한 입장에서 협동을 통해 컨트롤이 이루어진다. 본 연구에서는 수평적/협동 컨트롤 방식하에서 조립 시스템이 가져야 할 기능과 컨트롤 방법을 제시한다. 아울러, 조립 시스템 컨트롤러가 다른 컨트롤러들과 교환하는 정보 및 컨트롤 대상을 규명한다.

• Journal of the Korea Institute of Information and Communication Engineering
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• v.15 no.9
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• pp.1854-1864
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• 2011

Production planning is one of the most important activities in shipbuilding enterprises. Shop-floor supervisors and planners still do not have enough information to effectively analyze shop operations because of the difference between production planning and shop-floor scheduling. In this paper, process analysis was conducted between production planning and shop-floor control to clarify the difference, and the necessity of the manufacturing execution system(MES) was derived in a shipyard. Therefore, the simulation-based ship production execution system(SPEXS) was defined by analyzing characteristics of MES. The architectural functions of the system were deducted from the process of requirement analysis. The SPEXS' framework was constructed on the basis of the architectural functions. This framework will provide more reliable production schedules and allow engineers to plan and control shop operations in real-time.

• Proceedings of the Korean Operations and Management Science Society Conference
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• 1993.10a
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• pp.111-111
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• 1993