• Title/Summary/Keyword: Shock compaction

검색결과 10건 처리시간 0.024초

나노 구리-니켈 혼합분말의 충격압축법을 통한 복합벌크재의 제조 및 특성평가 (Manufacturing and Evaluation of the Properties of Hybrid Bulk Material by Shock-compaction of Nanocrystalline Cu-Ni Mixed Powder)

  • 김우열;안동현;박이주;김형섭
    • 한국분말재료학회지
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    • 제21권3호
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    • pp.196-201
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    • 2014
  • In this study, nanocrystalline Cu-Ni bulk materials with various compositions were cold compacted by a shock compaction method using a single-stage gas gun system. Since the oxide layers on powder surface disturbs bonding between powder particles during the shock compaction process, each nanopowder was hydrogen-reduced to remove the oxide layers. X-ray peak analysis shows that hydrogen reduction successfully removed the oxide layers from the nano powders. For the shock compaction process, mixed powder samples with various compositions were prepared using a roller mixer. After the shock compaction process, the density of specimens increased up to 95% of the relative density. Longitudinal cross-sections of the shock compacted specimen demonstrates that a boundary between two powders are clearly distinguished and agglomerated powder particles remained in the compacted bulk. Internal crack tended to decrease with an increase in volumetric ratio of nano Cu powders in compacted bulk, showing that nano Cu powders has a higher coherency than nano Ni powders. On the other hand, hardness results are dominated by volume fraction of the nano Ni powder. The crystalline size of the shock compacted bulk materials was greatly reduced from the initial powder crystalline size since the shock wave severely deformed the powders.

고속 충돌 시 발생하는 평면 충격파를 이용한 산화 나노 분말의 치밀화 및 기계적 특성 평가 (Planar Shock Wave Compaction of Oxidized Copper Nano Powders using High Speed Collision and Its Mechanical Properties)

  • 안동현;김우열;박이주;김형섭
    • 한국분말재료학회지
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    • 제21권1호
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    • pp.39-43
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    • 2014
  • Bulk nanostructured copper was fabricated by a shock compaction method using the planar shock wave generated by a single gas gun system. Nano sized powders, average diameter of 100 nm, were compacted into the capsule and target die, which were designed to eliminate the effect of undesired shock wave, and then impacted with an aluminum alloy target at 400 m/s. Microstructure and mechanical properties of the shock compact specimen were analyzed using an optical microscope (OM), scanning electron microscope (SEM), and micro indentation. Hardness results showed low values (approximately 45~80 Hv) similar or slightly higher than those of conventional coarse grained commercial purity copper. This result indicates the poor quality of bonding between particles. Images from OM and SEM also confirmed that no strong bonding was achieved between them due to the insufficient energy and surface oxygen layer of the powders.

폭약을 이용한 세라믹분말의 충격고화에 관한 연구 (A Study on the Shock Compaction of Ceramic Powders using Explosive)

  • 김영국;김시조;조상호
    • 터널과지하공간
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    • 제22권2호
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    • pp.157-161
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    • 2012
  • 본 논문에서는 산업용 폭약을 이용한 충격고화기술을 ZnO-98%과 $Ga_2O_3$-2% 혼합분말에 적용하여 직경 30mm, 두께 6mm인 $ZnOGa_2O_3$고화체를 형성 시켰다. 고화체의 경도 및 상대밀도는 각각 220~250 Hv, 97%이었으며, 표면에 대한 주사현미경 관찰결과 균열 및 결함은 발생되지 않았으며, 분말입자들은 강한 충격파에 의해 변형되어 서로 결합되었음을 확인하였다. 또한 X-ray 분석결과로부터 입자 간의 격자결합 및 결정자의 변형을 확인 할 수 있었으며, 이러한 격자결합과 결정자의 변형은 높은 전기저항의 원인이 된다는 것을 보여주었다.

충격압분공정으로 제조된 나노 니켈/알루미늄 혼합분말재의 특성 평가 (Evaluation of the Reactivity of Bulk Nano Ni/Al Powder Manufactured by Shock Compaction Process)

  • 김우열;안동현;박이주;김형섭
    • 소성∙가공
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    • 제26권4호
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    • pp.216-221
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    • 2017
  • Recently, interest in multifunctional energetic structural materials (MESMs) has grown due to their multifunctional potential, especially in military applications. However, there are few studies about extrinsic factors that govern the reactivity of MESMs. In this paper, a shock compaction process was performed on the nano Ni/Al-mixed powder to investigate the effect of particle size on the shock reaction condition. Additionally, heating the statically compacted specimen was also performed to compare the mechanical properties and microstructure between reacted and unreacted material. The results show that the agglomerated structure of nanopowders interrupts the reaction by reducing the elemental boundary. X-ray diffraction analysis shows that the NiAl and $Ni_3Al$ intermetallics are formed on the reacted specimen. The microhardness results show that the $Ni_3Al$ phase has a higher hardness than NiAl, but the portion of $Ni_3Al$ in the reacted specimen is minor. In conclusion, using Ni/Al composites as a reactive material should focus on energetic use.

수중충격파를 이용하여 충격고화와 반응합성으로 제조된 Ti5Si3 금속간 화합물의 표면코팅 층의 특성에 관한 연구 (Characteristics of the Surface Coating Layer of Ti5Si3 Intermetallic Compound Obtained by Shock Compaction and Reaction Synthesis Through Underwater Shock Compression)

  • 이상훈
    • 한국분말재료학회지
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    • 제15권2호
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    • pp.101-106
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    • 2008
  • The objective of the present study is to investigate the increase in the functional characteristics of a substrate by the formation of a thin coating layer. Thin coating layers of $Ti_5Si_3$ have high potential because $Ti_5Si_3$ exhibits high hardness. Shock induced reaction synthesis is an attractive fabrication technique to synthesize uniform coating layer by controlling the shock wave. Ti and Si powders to form $Ti_5Si_3$ using shock induced reaction synthesis, were mixed using high-energy ball mill into small scale. The positive effect of this technique is highly functional coating layer on the substrate due to ultra fine substructure, which improves the bonding strength. These materials are in great demand as heat resisting, structural and corrosion resistant materials. Thin $Ti_5Si_3$ coating layer was successfully recovered and showed high Vickers' hardness (Hv=1183). Characterization studies on microstructure revealed a fairly uniform distribution of powders with good interfacial integrity between the powders and the substrate.

The Partnership between PM and Manufacturers of Shock Absorbers, a Success History

  • Romero, Antonio
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.592-593
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    • 2006
  • Manufacturers of shock absorbers are continuously innovating for improving safety and enhance comfort in cars. The PM industry, as important supplier of components for shock absorbers, has gone along with this evolution by developing the required technology. This paper presents examples of components and technology to meet demanding market requirements. They have been selected by their representative character but there are many other interesting components that we cannot show because of the limited extension of a paper.

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Shock-wave Synthesis of Titanium Diboride in Copper Matrix and Compaction of $TiB_2$-Cu Nanocomposites

  • Lomovsky, O.I.;Mali, V.I.;Dudina, D.V.;Korchagin, M.A.;Kwon, D.H.;Kim, J.S.;Kwon, Y.S.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.1084-1085
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    • 2006
  • We studied formation of nanostructured $TiB_2$-Cu composites under shock wave conditions. We investigated the influence of preliminary mechanical activation (MA) of Ti-B-Cu powder mixtures on the peculiarities of the reaction between Ti and B under shock wave. In the MA-ed mixture the reaction proceeded completely while in the non-activated mixture the reagents remained along with the product . titanium diboride. The size of titanium diboride particles in the central part of the compact was 100-300 nm.

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나노 니켈 분말의 가스건 고속압축을 통한 나노결정립 니켈 벌크재의 제조 및 물성 (Manufacturing and Evaluation of Properties of Nanocrystalline Ni bulk by Dynamic Compaction of Nano Ni powders using a Gas-gun System)

  • 김우열;안동현;박이주;박종일;김형섭
    • 한국분말재료학회지
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    • 제21권1호
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    • pp.44-49
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    • 2014
  • In this study, nanocrystalline nickel powders were cold compacted by a dynamic compaction method using a single-stage gas gun system. A bending test was conducted to measure the bonding strengths of the compacted regions and microstructures of the specimen were analyzed using a scanning electron microscopy. The specimen was separated into two parts by a horizontal crack after compaction. Density test shows that the powder compaction occurred only in the upper part of the specimen. Brittle fracture was occurred during the bending test of the compact sample. Dispersion of shock energy due to spalling highly affected the bonding status of the nanocrystalline nickel powder.