• 제목/요약/키워드: Shipbuilding Design

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Factory simulation based on shipbuilding CIM

  • Nomoto, Toshiharu
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 1998년도 특별강연 및 추계학술발표 개요집
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    • pp.3-8
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    • 1998
  • This paper considers factory simulation based on shipbuilding CIM in which a computer integrated design and manufacturing system is considered. The author proposes the product model and several alterative functions for designing ship's structure, and develop a ship definition system for computer integrated design and manufacturing. This implemented system is called SODAS (System Of Design and Assembly for Shipbuilding). Object oriented concept is used to develop this system. As well as the product model, the design function cutting function, and virtual assembling function are introduced. By using the design function, any type of ship's structure can be designed. And also factory simulation can be carried out by using the cutting function and virtual assembling function.

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Design Development and Evaluation of Working Clothes for Fitting Process of Shipbuilding Enterprise

  • Park, Hye-Won;Bae, Hyun-Sook;Park, Gin-Ah;Kim, Jie-Kwan
    • 패션비즈니스
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    • 제14권6호
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    • pp.23-38
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    • 2010
  • The purpose of this study was to develop and evaluate working clothes for shipbuilding workers who work in one of the poorest work environments among national strategic industries that are playing pivotal roles for the Korean economy. For the study method, requirements collected through interviews and field surveys were incorporated to directly weave the fabrics for working clothes. The colors were then selected and the woven fabrics were dyed with the selected colors. Using these, the designs of working clothes were planned from the construction and design aspects and four winter clothes and four spring and fall clothes were produced. Afterwards, the workers dressed in these clothes and workers and managers evaluated them in terms of appearance, color satisfaction, design satisfaction, and safety mind harmony on a five point scale. This study found that the new working clothes offered better functionality, design, and safety compared to existing working clothes.

시뮬레이션 기반 디지털 조선소 구축 및 활용 (Implementation and Applications of Simulation Based Digital Shipyard)

  • 한상동;유철호;신종계;이종근
    • 한국CDE학회논문집
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    • 제13권1호
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    • pp.18-26
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    • 2008
  • Shipbuilding industries have been struggling to reduce production time and cost of their products in many aspects. Manufacturing systems have been changed, new production lines and robots have been installed, and new planning and scheduling systems have been adopted in order to achieve shorter time-to-market and higher productivity. Simulation based manufacturing, digital manufacturing, or virtual manufacturing simulation, whatever the name means, is an approach to achieve such a goal. In order to improve productivity in a shipbuilding process at a shipyard, a digital shipyard development has been driven. This paper proposed how to implement the digital shipyard, what to do with it, and what to obtain from it. This digital shipyard will help simulate and optimize the entire shipbuilding life cycle with its virtual environment through shipbuilding process from the initial development stage to the launch.

PREDICTION AND CONTROL OF ANGULAR DISTORTION IN THICK WELDMENTS

  • Kim, Sang-Il;Kang, Joong-Kyoo;Han, Yong-Sub
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.700-705
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    • 2002
  • The welding distortion of a hull structure in the shipbuilding industry is inevitable at each assembly stage. The geometric inaccuracy caused by the distortion tends to preclude the introduction of automation and mechanization and needs the additional man-hours for the adjusting work at the following assembly stage. To overcome this problem, a distortion control method should be applied. For this purpose, it is necessary to develop an accurate prediction method which can explicitly account for the influence of various factors on the welding distortion. In order to minimize the weld-induced angular distortion in thick weldments, this paper proposes the optimum groove design for various plate thicknesses as the distortion control method. The validity of this method has been substantiated by a number of numerical simulations and experiments.

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Container선 Cargo Hatch Cover Plastic Bearing Pad 적용기준 연구 (A Standard Application Study on Containership Cargo Hatch Cover Plastic Bearing Pad)

  • 오훈택;고재철;강근혁;반경도
    • 대한조선학회 특별논문집
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    • 대한조선학회 2009년도 특별논문집
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    • pp.1-5
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    • 2009
  • Recent growth in global economic situation has led dramatic increase in new buildings of large containerships. These increased new building orders have brought keen concerns of developing and improving the quality of design and increasing the productivity of the vessel in order to satisfy the ship Owner's various requirements. For the increment of productivity and quality of containership, the plastic type bearing pad of cargo hatch cover has been investigated intensively for years with the supplier of cargo hatch cover. The result of investigation showed that there are numbers of advantages for the Owner and Builder over the existing bronze bearing pads which are better corrosion resistance long life time, low friction coefficient, easy maintenance, easy installation, better production lead time and low maintenance cost.

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기관실 단순 철의장품 모델 고유 진동수 해석 (Analysis of Natural Frequency of Simple Steel Outfitting Structure in Engine Room)

  • 정치석;김대성;조성암;장성일
    • 대한조선학회 특별논문집
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    • 대한조선학회 2006년도 특별논문집
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    • pp.106-111
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    • 2006
  • The steel outfitting structures installed in engine room are vibrated by an excitation of the engine and the propeller. Vibration problems such as cracks and fitting breakages are mainly induced at the near range of the resonance. The excitation frequency estimation is possible by engines and propeller specifications, but the natural frequency of a steel outfitting structure is not easily estimated due to the complication and variety of the designed shape. This paper represents natural frequency data of simple steel outfitting structures. As a vibration analysis tool, MSC/NASTRAN was used to calculate natural frequencies. Natural frequencies were compared in case of the shape and boundary condition changes of simple models, and anti-vibration models of the steel outfitting structures were presented on the basis of results.

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모듈 선체형 삼동 폰툰 보트의 구조설계 민감도 평가와 근사 최적화 해석 (Sensitivity Evaluation and Approximate Optimization Analysis for Structure Design of Module Hull Type Trimaran Pontoon Boat)

  • 최보엽;손창련;손준식;박민호;송창용
    • 한국산업융합학회 논문집
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    • 제26권6_3호
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    • pp.1279-1288
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    • 2023
  • Recently, domestic leisure boats have been actively researching eco-friendly product development to enter the global market. Since the hulls of existing leisure boats are mainly made of fiber reinforced plastic (FRP) or aluminum, design techniques for securing structural safety by applying related materials have been mainly studied. In this study, an initial structural design safety assessment of a trimaran pontoon leisure boat with a modular hull structure and eco-friendly high-density polyethylene (HDPE) material was conducted, and sensitivity evaluation and optimization analysis for lightweight design were performed. The initial structural design safety assessment was carried out by creating a finite element analysis model and applying the loading conditions specified in the ship classification regulation to check whether the specified allowable stresses are satisfied. For the sensitivity evaluation, the influence of stress and weight of each hull structural member was evaluated using the orthogonal array design of experiments method, and an approximate model based on the response surface method was generated using the results of the design of experiments. The optimization analysis set the thickness of the hull structural members as the design variable and considered the optimal design formulation to minimize the weight while satisfying the allowable stress. The algorithm of the optimization analysis applied the Gradient-population Based Optimizer (GBO) to improve the accuracy of the optimal solution convergence while reducing the numerical cost. Through this study, the optimal design of a newly developed eco-friendly trimaran pontoon leisure boat with a weight reduction of 10% was presented.

A Study of 3D Design Data Extraction for Thermal Forming Information

  • Kim, Jung;Park, Jung-Seo;Jo, Ye-Hyan;Shin, Jong-Gye;Kim, Won-Don;Ko, Kwang-Hee
    • Journal of Ship and Ocean Technology
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    • 제12권3호
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    • pp.1-13
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    • 2008
  • In shipbuilding, diverse manufacturing techniques for automation have been developed and used in practice. Among them, however, the hull forming automation is the one that has not been of major concern compared with others such as welding and cutting. The basis of the development of this process is to find out how to extract thermal forming information. There exist various methods to obtain such information and the 3D design shape that needs to be formed should be extracted first for getting the necessary thermal forming information. Except well-established shipyards which operate 3D design systems, most of the shipyards only rely on 2.5D design systems and do not have an easy way to obtain 3D surface design data. So in this study, various shipbuilding design systems used by shipyards are investigated and a 3D design surface data extraction method is proposed from those design systems. Then an example is presented to show the extraction of real 3D surface data using the proposed method and computation of thermal forming information using the data.

DATABASE 기반의 조선업 일정계획 시스템 구축 (A Scheduling System based on DBMS for Shipbuilding)

  • 이동욱;김순겸;이호윤;박성규;이대형;왕지남
    • 한국CDE학회논문집
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    • 제17권1호
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    • pp.26-34
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    • 2012
  • Assembly scheduling in shipbuilding is responsible for determine assembly process orders and departmental production schedule for the block, the basic composite unit of ships. It is necessary much more information to decide production scheduling as the characteristic of shipbuilding which has been more complex and more various and also, a lot of waste of time and of human power is generated in the course of data processing. The target shipbuilding manufacturer of this study use empirical techniques, based on the user's discretion, to compile and to apply data which are scattered in DB storages separately. Because of that reason, the user should not only be performed identification and screening operations but also modification and verification for vast amounts of data, so it is hard to keep the consistency of the data and also the operation time is not constant. Accordingly, the object in this study is by presenting an efficient DB framework to reduce wasting time and man-hour at experienced-oriented process, abate user's manual operations and support an efficient scheduling in assembly processes.

2,600 TEU Container Vessel 의 Fresh Water Tank 구조손상 사례 고찰 (Consideration of Structural Damage of Fresh Water Tank for 2,600 TEU Container Vessel)

  • 신성광;안형준;최의걸;고명섭;임효관
    • 대한조선학회 특별논문집
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    • 대한조선학회 2005년도 특별논문집
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    • pp.216-221
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    • 2005
  • Many tanks such as a fresh water tank, an aft peak tank and oil tanks are arranged in the engine room and aft part areas of the ship. By added mass effect of the fluid inside the tanks, the natural frequency will be changed according to filling height of the tank. For this reason, there is possibility of occurrence of excessive vibration by resonance between natural frequencies of local structure and excitation frequencies of the propeller or main engine. Therefore, calculation of natural frequencies is required for structure for many types of tank which are contacting with water or oil to consider added mass effect for anti-resonance design at design stage. In this study, a case of structure damage on the fresh water tank for 2600 TEU container vessel is introduced. In addition, natural frequency analysis and vibration measurement have been performed to investigate vibration characteristics for excessive vibration control.

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