• Title/Summary/Keyword: Ship Plate

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Cumulative Angular Distortion Curve of Multi-Pass Welding at Thick Plate of Offshore Structures

  • Ha, Yunsok;Choi, Jiwon
    • Journal of Advanced Research in Ocean Engineering
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    • v.1 no.2
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    • pp.106-114
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    • 2015
  • In the fabrication of offshore oil and gas facilities, the significance of dimension control is growing continuously. But, it is difficult to determine the deformation of the structure during fabrication by simple lab tests due to the large size and the complicated shape. Strain-boundary method (a kind of shrinkage method) based on the shell element was proposed to predict the welding distortion of a structure effectively. Modeling of weld geometry in shell element is still a difficult task. In this paper, a concept of imaginary temperature pair is introduced to handle the effect of geometric factors such as groove shape, plate thickness and pass number, etc. Single pass imaginary temperature pair formula is derived from the relation between the groove area and the FE mesh size. By considering the contribution of each weld layer to the whole weldment, multi-pass imaginary temperature is also derived. Since the temperature difference represents the distortion increment, cumulative distortion curve can be drawn by integrating the temperature difference. This curve will be a useful solution when engineers meet some problems occurred in the shipyard. A typical example is shown about utilization of this curve. Several verifications are conducted to examine the validity of the proposed methodology. The applicability of the model is also demonstrated by applying it to the fabrication process of the heavy ship block. It is expected that the imaginary temperature model can effectively solve the modeling problem in shell element. It is also expected that the cumulative distortion curve derived from the imaginary temperature can offer useful qualitative information about angular distortion without FE analysis.

Corrosion Fatigue Crack Propagation Behaviour of TMCP Steel Plate at Ballast Tank of Ship Structure under the Condition of Cathodic Overprotection (선체구조 Ballast Tank 고장력 TMCP강판의 과방식중 부식피로균열 전파거동)

  • Kim, Won-Beom
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.6
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    • pp.2465-2471
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    • 2012
  • For the steel structures those are used in harsh sea environments, corrosion fatigue is a challenging issue in connection with design life. In this research, in order to investigate the influence of cathodic overprotection on the corrosion fatigue crack propagation behavior, corrosion fatigue crack propagation test under the condition of -950mV vs SCE was conducted by using of high tensile TMCP steel plate and the relationships between da/dN-${\Delta}K$ were obtained. At this test, when ${\Delta}K$ is low, the crack propagation rates were accelerated compared to those of seawater condition, however, when ${\Delta}K$ is high, the crack propagation rates were lower than those of seawater condition. As the cause for the acceleration and deceleration of corrosion fatigue crack propagation rates under the condition of cathodic overprotection, the role of hydrogen and calcareous deposits are discussed.

Vibration Analysis of Mindlin-Plate Structures having Attachments by the Receptance Method (Receptance 방법에 의한 부가물을 갖는 Mindlin판유추 구조제의 진동해석)

  • S.Y. Han;J.H. Chung
    • Journal of the Society of Naval Architects of Korea
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    • v.32 no.3
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    • pp.98-106
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    • 1995
  • In ship and offshore structures, there exist many local structural systems which may be regarded as a combined structural systems composed of thick plates or double wall panels and attachments reducible to damped spring-mass systems. For vibration analysis of such a combined system an analytical method based on the receptance method is presented in this paper. The free vibrational characteristics and forced vibration responses of the combined system can be calculated by synthesis of receptances of the panel and attachments. To calculate receptances of the panel, it may be regarded as a Mindlin plate for consideration of effects of shear deformation and rotary inertia and the assumed mode-Lagrange's equation method is applied using Timoshenko beam function or polynomials having properties of Timoshenko beam function as trial functions. Through some numerical calculations, accuracy and efficiency of the presented method are shown.

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A study on an efficient prediction of welding deformation for T-joint laser welding of sandwich panel PART I : Proposal of a heat source model

  • Kim, Jae Woong;Jang, Beom Seon;Kim, Yong Tai;Chun, Kwang San
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.5 no.3
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    • pp.348-363
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    • 2013
  • The use of I-Core sandwich panel has increased in cruise ship deck structure since it can provide similar bending strength with conventional stiffened plate while keeping lighter weight and lower web height. However, due to its thin plate thickness, i.e. about 4~6 mm at most, it is assembled by high power $CO_2$ laser welding to minimize the welding deformation. This research proposes a volumetric heat source model for T-joint of the I-Core sandwich panel and a method to use shell element model for a thermal elasto-plastic analysis to predict welding deformation. This paper, Part I, focuses on the heat source model. A circular cone type heat source model is newly suggested in heat transfer analysis to realize similar melting zone with that observed in experiment. An additional suggestion is made to consider negative defocus, which is commonly applied in T-joint laser welding since it can provide deeper penetration than zero defocus. The proposed heat source is also verified through 3D thermal elasto-plastic analysis to compare welding deformation with experimental results. A parametric study for different welding speeds, defocus values, and welding powers is performed to investigate the effect on the melting zone and welding deformation. In Part II, focuses on the proposed method to employ shell element model to predict welding deformation in thermal elasto-plastic analysis instead of solid element model.

A Study on the Flow Characteristics of Oil-Water Separator for Marine Ship CFD (CFD에 의한 선박용 유수분리기의 유동특성에 관한 연구)

  • Kim, Byeong Jun;Kim, Sung Yoon;Roh, Chun Su;Lee, Young Ho
    • The KSFM Journal of Fluid Machinery
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    • v.19 no.4
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    • pp.48-53
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    • 2016
  • The centrifugal separator which uses gravity separation method for oil-water separation, rotating at high-speed, is one of the most commonly used device for controlling the amount of the oil in waste water collected in bilge. The IMO (International Maritime Organization) has set regulations, also known as MARPOL 73/78, for the prevention of marine pollution. In addition, DET NORSKE VERITAS (DNV) has set standards regarding the assignment of Environmental Class Notation, CLEAN or CLEAN DESIGN, of ships. One of the requirements for classification is that in addition to conforming to MARPOL 73/78, more stringent measures must be taken as well. One of these measures is to limit the oil concentration in bilge water to less than 5ppm. So in this study, an Oil-Water Separator (OWS) is used together with multiple separating plates as a filtration system to be used as an oil-water separation device. The OWS operates using centrifugal separation in which the mixture is separated by centrifugal forces. The main purpose of this paper is to present the OWS separation efficiency according to the rotation speed, mass-flow rate, the angle and the number of stacked layers of the laminated plate using Computational Fluid Dynamics (CFD). Improvements to the device will be investigated from these results.

Realtime Simulation of Deformation due to Line Heating for Automatic Hull Forming System (곡가공 자동화 시스템을 위한 선상가열에 의한 변형의 실시간 시뮬레이션)

  • Dae-Eun Ko;Chang-Doo Jang;Seung-Il Seo;Hae-Woo Lee
    • Journal of the Society of Naval Architects of Korea
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    • v.36 no.4
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    • pp.116-127
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    • 1999
  • Line heating is a method widely used in forming ship hull surface. From the viewpoint of mechanics it is large deformation thermal elasto-plastic problem of arbitrary shaped plate. Many researches have been carried out to resolve this problem. Especially, Jang et al.[1] proposed a simplified thermal elasto-plastic analysis method to predict effectively the deformation of plate due to line heating. In this paper, we improved the method of Jang et al.[1] by considering tension yielding in temperature decreasing stage and verified with experimental results. FEA program using MITC4 degenerated shell element was made to deal with elastic large deformation problem. The newly proposed method can be used in the simulation and control of forming hull surface for higher productivity with simplicity and efficiency.

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A Study on the Ultimate Strength of a Ship's Plate According to Initial Deflection Pattern in used Arc-Length Method (호장증분법에 의한 선체판의 초기처짐형상에 따른 최종강도에 관한 연구)

  • 고재용;박주신;박성현
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2003.05a
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    • pp.21-26
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    • 2003
  • Develop and need design application of carbon sex design concept that consider plasticity in elastic design concept until now. To Place that is representative construction of hull in this research rain deflection pattern analysis technique and grandeur increment method such as general load type increment law and displacement type increment law and Newton-Raphson method increment body law to use jointly compare. Specialty. through analysis by initial deflection pattern. examined closely carbon set conduct of place by initial deflection pattern. Applied thin plate structure which receive compressive load used ANSYS that analysis method is mediocrity finite element analysis program to save complicated conduct that effect that conduct after initial buckling and conduct after secondary buckling get in the whole construction is very big and such and grandeur increment law presumes complicated rain fan shape conduct in bifurcation point specially.

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A Study of using Wall Function for Numerical Analysis of High Reynolds Number Turbulent Flow (고 레이놀즈수 유동의 수치해석시 벽함수 사용에 관한 연구)

  • Choi, Jung-Kyu;Kim, Hyoung-Tae
    • Journal of the Society of Naval Architects of Korea
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    • v.47 no.5
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    • pp.647-655
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    • 2010
  • In this paper, a numerical study is carried out for super-pipe, flat plate and axisymmetric body flows to investigate a validity of using wall function and high $y_1^+$ in calculation of high Reynolds number flow. The velocity profiles in boundary layer agree well with the law of the wall. And it is found that the range of $y^+$��which validated the logarithmic law of the wall grows with increasing Reynolds number. From the result, an equation is suggested that can be used to estimate a maximum $y^+$ value of validity of the log law. And the slope(1/$\kappa$) of the log region of the numerical result is larger than that of experimental data. On the other hand, as $y_1^+$ is increasing, both the friction and the pressure resistances tend to increase finely. When using $y_1^+$ value beyond the range of log law, the surface shear stress shows a significant error and the pressure resistance increases rapidly. However, when using $y_1^+$ value in the range, the computational result is reasonable. From this study, the use of the wall function with high value of $y_1^+$ can be justified for a full scale Reynolds number ship flow.

CFD Simulation on Predicting POW Performance Adopting Laminar-Turbulent Transient Model (층류-난류 천이 모델을 적용한 프로펠러 단독 성능 해석에 관한 CFD 시뮬레이션)

  • Kim, Dong-Hyun;Jeon, Gyu-Mok;Park, Jong-Chun;Shin, Myung-Soo
    • Journal of the Society of Naval Architects of Korea
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    • v.58 no.1
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    • pp.1-9
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    • 2021
  • In the present study, the model-scale Propeller Open Water (POW) tests for the propeller of 176K bulk carrier and 8600TEU container ship were conducted through Computational Fluid Dynamics (CFD) simulation. In order to solve the incompressible viscous flow field, the Reynolds-averaged Navier-Stokes (RaNS) equations were employed as the governing equations. The γ-Reθ(gamma-Re-theta) transition model combined with the SST k-ωturbulence model was introduced to describe the laminar-turbulence transition considering the low Reynolds number of model-scale. Firstly, the flow simulation developing over a flat plate was performed to verify the transition modeling, in which the wall shear stresses were compared with experiments and other numerical results. Then, to investigate the effect of the model, the CFD simulation for the POW test was performed and the simulated propeller performance was validated through comparison with the experiment conducted at Korea Research Institute of Ships & Ocean Engineering (KRISO).

A Study on the Reduction of the Vibration in PKM Using a Propeller Damper (프로펠러 감쇄기를 이용한 고속정 진동 감소방안 연구)

  • Kim, Hye-Jin;Lee, Heun-Hwa;Seong, Woo-Jae;Pyo, Sang-Woo
    • The Journal of the Acoustical Society of Korea
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    • v.27 no.3
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    • pp.103-110
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    • 2008
  • Strategically, the Patrol Killer Medium (PKM) ought to run at high speed that produces largely vibration by propeller, in a consequence, the vibration gradually deterioratescrews' working condition and increases the possibility of SONAR detection. In this paper, we propose the propeller damper, which is one of waysto reduce the vibration induced by the propeller, and simulate the ability of the damper numerically. The propeller damper was designed to apply to an isolated plate at the bottom flat board of ship which is directly affected by the fluctuating pressure. The dynamic pressure for the stern part of the PKM is calculated by using the DnV rule and the numerical analysis when the propeller damper applied or not, is performed with ANSYS at the isolated plate that simplified. From the analysis, the damping effect of the proposed propeller damper is confirmed and the reduction ratio for each compartment is estimated based on the experimental data in the PKM.