• Title/Summary/Keyword: Shield tunnelling

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A study on the damage of cutter bit due to the rotation speed of shield TBM cutter head in mixed ground (복합지반에서의 쉴드 TBM 커터헤드의 회전속도에 따른 커터비트 손상에 관한 실험적 연구)

  • Kang, Eun-Mo;Kim, Yong-Min;Hwang, In-Jun;Kim, Sang-Hwan
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.17 no.3
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    • pp.403-413
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    • 2015
  • This paper presents the cutter bit damage due to the rotation speed of shield TBM cutter head in the mixed ground. The efficient of cutter bits and disk cutter are very important for tunnelling in mixed ground. In particular, this research is focused on the performance of cutter bits during excavation in mixed ground which is consist of the weathered soil and rock formation. In order to carry out this research, the experimental works are prepared performed by using the scaled shield TBM cutter bits evaluation machine developed. The mixed ground is prepared considering with a scale effect of tunnel size. Three different rotation speeds of shield TBM cutter head (i.e. 2, 3, 4 rpm) are applied in the experimental work. The drag forces acting on the cutter bits are measured at each cutter bit during rotation of cutter head. It is also analysed the variation of drag forces due to the rotation speed of shield TBM cutter head. The results of this research are clearly shown that the drag forces acting on the cutter bits are jumped up at the boundary between weathered soil and rock. It is also indicated that the jamping drag forces are increased with increasing the rotation speed of the cutter head. It is found from the research that the higher rotation speed of shield TBM cutter head will be high risk in the mixed ground. It is, therefore, suggested that the use of lower rotation speed of shield TBM cutter head is recommended for reducing the cutter bit damage in practice.

A study on the face pressure control and slurry leakage possibility using shield TBM model test (축소 모형실험을 통한 토피조건별 이수압식 쉴드 TBM의 챔버압 및 이수분출 가능성 평가)

  • Koh, Sungyil;Shin, Hyunkang;La, You-Sung;Jung, Hyuksang
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.22 no.3
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    • pp.277-291
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    • 2020
  • Shield TBM is a tunnelling method that has a wider range of applications in the poor ground condition compared to conventional tunnels (Drill and Blast). Currently, a 13.3 m large-diameter slurry shield TBM is preparing for construction to pass under the Han River. Shield TBM is divided into slurry and EPB shield TBM, and management items during construction are different depending on each characteristic. In this paper, the equipment type, origin, application case and trouble case were analyzed for slurry shield TBM, which is mainly constructed in soft ground. In addition, 2D and 3D model tests were conducted on the condition of soil depth for the possibility of slurry leakage into front of the equipment, with appropriate chamber pressure. Based on this paper, it proposed to provide basic and reference data for proper excavation surface pressure and chamber pressure during construction of slurry shield TBM under soft ground conditions, and proposed measures to minimize stability and environmental decline due to slurry ejection.

Infiltration behaviour of the slurry into tunnel face during slurry shield tunnelling in sandy soil (사질성 지반에서 이수식 쉴드 TBM 적용시 굴진면으로의 이수 침투특성에 대한 해석적 고찰)

  • Roh, Byoung-Kuk;Koh, Sung-Yil;Choo, Seok-Yeon
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.14 no.3
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    • pp.261-275
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    • 2012
  • This paper presents numerical analysis of the mud cake infiltration behaviour which is influenced tunnel face stability during excavation by slurry shield TBM. This analysis method can make useful data to select proper shield TBM type and to set up the construction plan. But effective analysis did not proposed until now. In this paper, we carried out numerical analysis using by $PFC^{2D}$ fluid coupling simulation which is suitable for sandy soil modelling. As a analysis result, we checked that the slurry infiltration behaviour varied with soil permeability and slurry characteristic(specific weight, viscosity etc). This analysis method is helpful safety excavation through anticipating the proper slurry viscosity at the design stage and verifying the slurry quality at initial excavation stage.

A Study on ground behavior of shield TBM lunching area during xcavation (Shield TBM 발진부 굴착에 따른 지반거동에 관한 연구)

  • O, Tae-Sang;Kim, Bae-Sik;Sin, Han-Cheol;Kim, Sang-Hwan
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.353-364
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    • 2011
  • This paper presents the ground behaviour of shield TBM lunching area during excavation. In order to perform this study, a scaled model test was carried out in the 1/45 scale for a field tunnel in practice where the tunnel had about 7.8 m diameter at Seoul Metro Line 9 construction site. The test to simulate earth pressure balance (EPB) shield TBM tunnelling at the lunching area was conducted with the developed small scaled shield TBM machine. Measurements were performed during simulation of excavation for total jacking thrust force, ground displacements and pressures. Based on the analysis of simulation results, the stability of ground was verified and evaluated. In particular, the suitable reinforcement range and methods are also suggested. In addition, these results are useful for engineers and technicians to select suitable and serviceable machine operation parameters and reduce environmental influence at all stages of tunnel construction.

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Settlement behaviours and control measures of twin-tube curved buildings-crossing shield tunnel

  • Jianwei, Jia;Ruiqi, Gao;Defeng, Wang;Jianjun, Li;Ziwen, Song;Jinghui, Tan
    • Structural Engineering and Mechanics
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    • v.84 no.5
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    • pp.699-706
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    • 2022
  • Settlement control techniques are critical for the safety of shield tunnel constructions, especially for facing complex situations. In this study, the shield tunnel structure from Huaita east road station to Heping Road station in Xuzhou metro No.3 line (China) is taken as engineering background, which has various complex problems of the upper-soft and lower-hard composite stratum conditions, twin curve shield tunnels, and underpass the foundation of the piled raft. The deformation characteristics of shield tunnelling passing through buildings are explored. Subsequently, comprehensive research methods of numerical simulation and field measurement are adopted to analyzing the effectiveness of settlement control by using the top grouting technique. The results show that the settlement of the buildings has obvious spatial characteristics, and the hysteresis effect can be obviously observed in soil deformation caused by shield construction. Meanwhile, the two shield constructions can cause repeated disturbances, reducing the soil deformation's hysteresis effect. Moreover, the shield tunnel's differential settlement is too large when a single line passes through, and the shield construction of the outer curve can cause more significant disturbance in the tunnel than the inside curve. Notably, the proposed process control parameters and secondary topgrouting method can effectively control the deformation of the shield tunnel, especially for the long-term deformation.

Performance comparison of machine learning classification methods for decision of disc cutter replacement of shield TBM (쉴드 TBM 디스크 커터 교체 유무 판단을 위한 머신러닝 분류기법 성능 비교)

  • Kim, Yunhee;Hong, Jiyeon;Kim, Bumjoo
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.22 no.5
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    • pp.575-589
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    • 2020
  • In recent years, Shield TBM construction has been continuously increasing in domestic tunnels. The main excavation tool in the shield TBM construction is a disc cutter which naturally wears during the excavation process and significantly degrades the excavation efficiency. Therefore, it is important to know the appropriate time of the disc cutter replacement. In this study, it is proposed a predictive model that can determine yes/no of disc cutter replacement using machine learning algorithm. To do this, the shield TBM machine data which is highly correlated to the disc cutter wears and the disc cutter replacement from the shield TBM field which is already constructed are used as the input data in the model. Also, the algorithms used in the study were the support vector machine, k-nearest neighbor algorithm, and decision tree algorithm are all classification methods used in machine learning. In order to construct an optimal predictive model and to evaluate the performance of the model, the classification performance evaluation index was compared and analyzed.

Shield TBM trouble cases review and parameter study for the cause analysis (쉴드 TBM 트러블 사례 및 매개변수 연구를 통한 원인 분석)

  • Koh, Sungyil;La, You-Sung;Kim, Bumjoo
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.22 no.2
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    • pp.197-217
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    • 2020
  • Shield TBM tunneling, used in the construction of Seoul subway line 7 and line 9, has been well known as a very efficient, as well as safe, tunneling method. Although the Shield TBM method has been known to be effectively used in poor ground conditions, a number of troubles have occurred during the use of the shield TBM, due to inappropriate machine selection, machine breakdown, and unpredicted ground conditions etc. In this study, several accidents and trouble cases occurred during excavation by Shield TBM, reported from Japan, were investigated. A series of numerical analysis was then performed to compare with the trouble cases and back-analysis results for the cause analysis. The lessons learned from the case studies are presented at the end.

Stability analysis of shield tunnel segment lining by field measurement and full scale bending test (실대형 하중재하 시험 및 현장계측을 통한 쉴드터널 세그먼트 안정성 분석)

  • Lee, Gyu-Phil;Chang, Soo-Ho
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.21 no.5
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    • pp.611-620
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    • 2019
  • The shield tunnel was mostly applied to cable tunnel with a diameter of 3~4 m, recently 7.8 m diameter shield tunnel was constructed in the lower section of the Incheon International Airport runway and is planning or under construction to roads and railway tunnels in the lower section of the Han River. Segments are also becoming larger as the shield tunnel cross-section increases, which causes a number of problems in the design, construction, and performance evaluation of segments. In this study, segment lining structural safety, criteria for serviceability check considering axial forces and quality control method for approximately 8 m in diameter shield tunnel were reviewed by field measurements and full scale bending test.

A study on the improvement of the protective shield construction method and explosion-proof tube performance for tunnel blasting (터널 발파에 대한 방호쉴드 공법 및 방폭튜브 성능 개선 연구)

  • Sang-Hwan Kim;Soo-Jin Lee;Jung-Nam Kwon;Dong-gyun Yoo;Yong-Woo Kim;Kwang-Eun Cho
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.25 no.4
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    • pp.285-303
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    • 2023
  • Interest in building underground spaces is increasing for the creation of downtown infrastructure and efficient space utilization. A representative method of utilizing underground space is a tunnel, and in addition to road tunnels, the construction of utility tunnels such as power conduits and utility conduits is gradually increasing. The current basic tunnel construction method can be divided into NATM (New Austrian Tunnelling Method) and TBM (Tunnel Boring Machine). The NATM is a reliable method, but it is accompanied by vibration and noise due to blasting. In the case of the TBM excavation method, there are disadvantages in terms of construction period and construction cost, but it is possible to improve economic feasibility by introducing appropriate complementary methods. In this study, a blasting method was develop using the NATM after TBM pre-excavation using the protective shield method. This is a method that compensates for the disadvantages of each tunnel construction method, and is expected to reduce construction costs, blasting vibration, and noise. In order to review the performance of the developed method, an experiment was conducted to evaluate the performance of explosion-proof tube to which a protective shield scale model was applied, and the impact of blasting vibration of the protective shield method was analyzed.

Predicting ground condition ahead of tunnel face utilizing electrical resistivity applicable to shield TBM (Shield TBM에 적용 가능한 전기비저항 기반 터널 굴착면 전방 예측기술)

  • Park, Jin-Ho;Lee, Kang-Hyun;Shin, Young-Jin;Kim, Jae-Young;Lee, In-Mo
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.16 no.6
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    • pp.599-614
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    • 2014
  • When tunnelling with TBM (Tunnel Boring Machine), accessibility to tunnel face is very limited because tunnel face is mostly occupied by a bunch of machines. Existing techniques that can predict ground condition ahead of TBM tunnel are extremely limited. In this study, the TBM Resistivity Prediction (TRP) system has been developed for predicting anomalous zone ahead of tunnel face utilizing electrical resistivity. The applicability and prediction accuracy of the developed system has been verified by performing field tests at subway tunnel construction site in which an EPB (Earth Pressure Balanced) shield TBM was used for tunnelling work. The TRP system is able to predicts the location, thickness and electrical properties of anomalous zone by performing inverse analysis using measured resistivity of the ground. To make field tests possible, an apparatus was devised to attach electrode to tunnel face through the chamber. The electrode can be advanced from the chamber to the tunnel face to fully touch the ground in front of the tunnel face. In the 1st field test, none of the anomalous zone was predicted, because the rock around the tunnel face has the same resistivity and permittivity with the rock ahead of tunnel face. In the 2nd field test, 5 m thick anomalous zone was predicted with lower permittivity than that of the rock around the tunnel face. The test results match well with the ground condition predicted, respectively, from geophysical exploration, or directly obtained either from drilling boreholes or from daily observed muck condition.