• Journal of Welding and Joining
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• 제27권1호
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• pp.71-78
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• 2009

In the circumferential welding of pipe, welding phenomenon changes with the position of pipe. Especially in the overhead position, back bead of vertical-up position would be sunk. To investigate the size of back bead and keyhole with the change of the flow rate of pilot and shield gas at each position, bead-on plate welds were conducted on 6mm thickness SS400 with inclined-up position. When the rest of welding conditions remained constant, the width of back bead was increased as the flow rate of pilot gas was increased. And back bead tended to convex as the flow rate of shield gas was increased.

• Journal of Welding and Joining
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• 제33권2호
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• pp.85-90
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• 2015

Recently many studies for improvement of productivity and automation of process are in progress, and among others, laser-arc hybrid welding that combined laser and arc has attracted much attention. Since parameters by interactions as well as the parameters of each heat source should be considered, There are a lot of hardship in actual application, even though many researches have been done so far. Therefore in this study, bead welding was done to examine the effects of the flow rate of shield gas and the distance between laser and arc during laser-arc hybrid welding. As for hybrid heat source, disk laser and MIG were used. As experiment result, sound bead and weld with no defect were formed when the flow rate of front and rear shield gas were respectively 20 l/min and 15 l/min, and deep penetration was done at DLA=3 mm.

• Journal of Welding and Joining
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• 제31권6호
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• pp.90-95
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• 2013

Pipe inside clad welding is mainly used to the flow pipe of sub-sea or chemical plant. For the inside clad welding to the medium pipe with the diameter of about 12", TIG welding is frequently applied with filler metal. In this case, the clad welding has the very broad weld area over $10m^2$. And, the non-destructive test (NDT) such as ultrasonic test (UT) or radiographic testing (RT) should be conducted on the broad weld area, and it costs very high due to the time-consuming work. Therefore, the present study investigated the variation of arc voltage to develop the in-line quality monitoring system for the pipe inside TIG cladding. The 4 experimental parameters (current, arc length, wire feed position, and shield gas flow rate) varied to observe the change of arc voltage and to establish the model for the monitoring. The arc voltage was decreased when the wire was fed to the backward eccentric position(over 2mm), and the shield gas flow rate was insufficient under 10L/min. In the case of the backward eccentric position over 2mm, the bead appearance was not good and the dilution ratio was increased due to deep penetration. When the shield gas flow rate was lower than 10L/min, the bead surface was oxidized.

• 한국생산제조학회지
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• 제21권3호
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• pp.433-438
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• 2012

We have studied on welding dissimilar materials of Carbon steel SCP1-S by using laser beam. In this research we have performed some experiments to know the possibility of welding dissimilar materials using laser beam and magnetic fields by adjusting the power output of 35W laser. Other conditions of the experiments were as follows : the welding speed was varied in the range 10 m/min nitrogen gas was used as shield gas, the flow value of shield gas was ranged 10 L/min. In order to ascertain of the welded surface, we have done the tensile strength testing, the hardness testing and the microscope observation. As a result, we have found that tensile strength was the highest at the condition of the welding speed of 10mm/s, the flow value of 10 L/min, the gap of two materials 0, and the use of nitrogen gas. Above testings have also showed that the tensile strength was generally satisfactory since the penetration of welding was almost complete due to the thinness of the materials. In addition, the formation of the welded area was excellent when it had the highest tensile strength.

• 에너지공학
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• 제24권4호
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• pp.159-165
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• 2015

본 논문에서는 EMP 차폐를 위한 WBC 배열이 설치된 대형 비상발전기 연도의 최적형상을 결정하는 것을 목표로 연구를 진행하였다. 시뮬레이션은 WBC 배열의 외부관경이 800, 850, 900, 1050mm 및 1250mm를 대상으로 하였으며 기본연도와의 접속길이를 150, 300, 450 mm, 연도의 유속은 15, 20, 25m/s로 하였다. EMP 차폐를 위한 WBC 배열을 연도에 설치하는 경우 WBC 배열의 외부관경, Main 연도와의 접속길이가 배기가스 흐름에 큰 영향을 미치는 것으로 나타났다. WBC 배열의 외부관경이 1050, 1250mm이고 접속길이가 300, 450mm이면 도파관 배열에서 배기가스의 평균속도와 최고속도를 만족시키는 것으로 나타났다.

• 한국초전도저온공학회:학술대회논문집
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• 한국초전도저온공학회 2000년도 KIASC Conference 2000 / 2000년도 학술대회 논문집
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• pp.119-120
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• 2000

The thermal shield for the TF coils and PF coils has been located between the coils and vacuum vessel. The thermal shielding cryopanel is cooled under 80K by a fored flow of helium gas using cooing pipes on the cryopanel. Design of the KSTAR thermal shield of vacuum vessel is described.

• 한국초전도저온공학회:학술대회논문집
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• 한국초전도저온공학회 2000년도 KIASC Conference 2000 / 2000년도 학술대회 논문집
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• pp.121-122
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• 2000

KSTAR coils use super-conducting magnet systems. These coils operate around 4.5K and therefore require a thermal shield to reduce the heat load from outer cryostat. 80K thermal shields must be cooled by a forced flow of He gas at 20 bars without the pressure drop of 0.45 bar. Designed thermal shield shows that the pressure drop is lower than that of 0.5 bar.

• Journal of Welding and Joining
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• 제29권3호
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• pp.51-57
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• 2011

Bead shape control with gas force process has been developed to overcome the concave back bead in pipe orbital welding. However, It is impossible to make a convex back bead using the existing gas nozzle, because it has high gas-consuming and low gas force. The purpose of this paper, to develop optimum shape of nozzle which to reduce the consumption of gas, maximizing the shield gas force with low cost and high productivity coincide the Green welding. In this paper venturi-type nozzle was designed by using the Venturi meter and compared velocity, pressure, arc shape in the flat position with existing CP-nozzle. As a result, Venturi-type nozzle's maximum velocity and pressure was improved at the same flow rate. Also heat input was increased by the arc contraction in the flat position.

• 한국초전도ㆍ저온공학회논문지
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• 제4권2호
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• pp.73-77
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• 2002

In order to derive the detailed design of Thermal Shield Cryopanel. which plays a role to make the Tokamak Nuclear Fusion Equipment work at both static and efficient conditions the commercially available software package FLUENT Version 5.3, was utilized. This study investigated the effects of thermal sources and distributions on the temperatures of Lid. Body. Base. and EH-Port Cryopanel by the numerical technique whose grid generations cover the solid and 9as region of the panel. The physical model of the Thermal Shield Cryopanel is that the 10mm diameter of the pipe with 1mm thickness is soldered on the Stainless steel Panel with 4mm thickness. The heat fluxes to the panel are assumed to be by thermal radiation in the vacuum space and by conduction through the supporters. The inlet conditions of Helium gas are 20 atmospheric Pressures and 60K temperature. The panel shapes with cooling Pipes and the operational conditions to keep appropriate temperature distribution of Thermal Shield Cryopanel Have been found and suggested.

• Journal of Welding and Joining
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• 제27권5호
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• pp.55-61
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• 2009

Pure titanium and its alloys have good formability, excellent corrosion resistance and high strength to weight ratios. Therefore, it has been using to heat exchangers, offshore plants, sports equipments, and etc. As broad as its application fields, it also increases welding locations. Conventional GTAW and GMAW are very popular welding methods of titanium, but it has a high heat input and wide HAZ. It has a possibility of inducing Stress Corrosion Cracking. So, laser welding method has been using to get reliable welds by reducing heat input. Weld beads change its color to silver, gold, brown, blue, and gray by shied conditions. And the closer to gray, the more oxidize, nitride and embrittlement. The most effective atom to embrittlement was nitrogen. And shield gas flow was not so effective over the constant flow rates. In this study, weld properties of the pure titanium were investigated by pulsed & CW Nd:YAG lasers and evaluated by various shield conditions. And It is observed that nitrogen is more effective to oxidation and embrittlement of titanium compared with oxygen by oxygen and nitrogen quantitative analysis.