• International Journal of Advanced Culture Technology
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• v.3 no.2
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• pp.124-131
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• 2015

Computational fluid dynamics (CFD) has been employed for the Heat exchanger efficiency of a counter flow heat exchanger. The Heat exchanger efficiency has been assessed by considering the computed Nusselt number and flow friction characteristics in the double pipes heat exchanger equipped with two types twisted-tapes: (1) single clockwise direction and (2) alternate clockwise and counterclockwise direction. Cold and hot water are used as working fluids in shell and tube side, respectively. Hot and cold water inlet mass flow rates ranging are between 0.04 and 0.25 kg/s, and 0.166 kg/s, respectively. The inlet hot and cold water temperatures are 54 and $30^{\circ}C$, respectively. The results obtained from the tube with twisted-tapes insert are compared with plain tube. Nusselt number and friction factor obtained by CFD simulations were compared with correlations available in the literature. The numerical results were found in good agreement with the results reported in literature.

• Journal of computational fluids engineering
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• v.19 no.3
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• pp.20-23
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• 2014

The flow pattern inside the inlet chamber of the tube side is one of the key parameters influencing on the performances of the shell-and-tube type of heat exchangers(STHE). In order to improve the flow distribution, the baffle shaped as the porous plate is installed in the inlet chambers. In the present study, numerical simulation has been performed to investigate the flow features of the tube side of the STHE in sense of the hydraulic performances. The flow fields have been analysed by the three-dimensional Navier-Stokes solvers with the proper turbulent models. Computational domain is ranged in the whole of the tube side of the STHE. The numerical results showed that the presence of the baffles improves the redistribution of the flow injecting to the tube bundels. The good agreements of the numerical results with the experimental results of PIV measurements have been shown for the validation of the numerical methods adopted in the present papers.

• Journal of Advanced Marine Engineering and Technology
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• v.39 no.2
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• pp.136-142
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• 2015

The shell and tube heat exchanger is an essential part of a power plant for recovering transfer heat between the feed water of a boiler and the wasted heat. The baffles are also an important element inside the heat exchanger. Internal materials influence the flow pattern in the bed. The influence of baffles in the velocity profiles was observed using a three-dimensional PIV (Particle Image Velocimetry) around baffles in a horizontal circular tube. The velocity of the particles was measured before the baffle and between them in the test tube. Results show that the velocity vectors near the front baffle flow along the vertical wall, and then concentrate on the upper opening of the front baffle. The velocity profiles circulate in the front and rear baffle. These profiles are related to the Reynolds number (Re) or the flow intensity. Velocity profiles at lower Re number showed complicated mixing to obtain the velocities and concentrate on the lower opening of the rear baffle as front wall. Numerical simulations were performed to investigate the effects of the baffle and obtain the velocity profiles between the two baffles. In this study, a commercial CFD package, Fluent 6.3.21 with the turbulent flow modeling, k-${\epsilon}$ are adopted. The path line and local axial velocities are calculated between two baffles using this program.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.16 no.5
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• pp.3014-3021
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• 2015

Shell-tube heat exchanger is widely applied in industrial field by easily manufacturing as to various size and flow patterns. In this study, by changing baffle's cut direction, tilt angle and rotational angle as well as by using SST (Shear Stress Transport) $k-{\omega}$ turbulence model in ANSYS FLUENT v.14, the heat transfer rate and pressure drop characteristics of inner shell will be analyzed to improve heat transfer ability. As a result of analysis, heat transfer performance according to cut direction of baffle has been improved with vertical model B and angle $45^{\circ}$ model C than horizontal model A. In addition, the tilt $10^{\circ}$ of the baffle and rotational angle $0^{\circ}-90^{\circ}-180^{\circ}-270^{\circ}$ of model D showed better result in heat transfer rate and pressure drop.

• Journal of Mechanical Science and Technology
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• v.20 no.11
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• pp.1934-1941
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• 2006

As the operating time of heat exchangers progresses, fouling caused by water-borne deposits and the number of plugged tubes increase and thermal performance decreases. Both fouling and tube plugging are known to interfere with normal flow characteristics and to reduce thermal efficiencies of heat exchangers. The heat exchangers of Korean nuclear power plants have been analyzed in terms of heat transfer rate and overall heat transfer coefficient as a means of heat exchanger management. Except for fouling resulting from the operation of heat exchangers, all the tubes of heat exchangers have been replaced when the number of plugged tubes exceeded the plugging criteria based on design performance sheet. This paper describes a plugging margin evaluation method taking into account the fouling of shell-and-tube heat exchangers. The method can evaluate thermal performance, estimate future fouling variation, and consider current fouling level in the calculation of plugging margin. To identify the effectiveness of the developed method, fouling and plugging margin evaluations were performed at a component cooling heat exchanger in a Korean nuclear power plant.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.28 no.11
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• pp.1384-1389
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• 2004

As operating time of heat exchangers progresses, fouling generated by water-borne deposits and the number of plugged tubes increase and thermal performance decreases. Both fouling and tube plugging are known to interfere with normal flow characteristics and to reduce thermal efficiencies of heat exchangers. The heat exchangers of domestic nuclear power plants have been analyzed in terms of the heat flux and heat transfer coefficient at test conditions as a means of heat exchanger management. Except for the fouling level generated in operation of heat exchangers, also, all of the tubes of heat exchangers have been replaced when the number of plugged tubes exceeds the plugging criteria based on design performance sheet. This paper describes the plugging margin evaluation mettled reflected the fouling of shell-and-tube heat exchangers, which can evaluate the thermal performance for heat exchangers, estimate the future fouling variations, and reflect the current fouling level. To identify the effectiveness of the developed method, the fouling and plugging margin evaluations were performed for a component cooling heat exchanger in a nuclear power plant.

• Nuclear Engineering and Technology
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• v.32 no.1
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• pp.46-56
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• 2000

Numerical results are presented for the 2-dimensional turbulent transient heat transfer of the shell/tube heat exchanger with a step change of the inlet temperature in the primary side. Heat transfer boundary conditions outside the pipe are given partially by the convection heat transfer conditions and partially by insulated conditions. Calculation results were obtained by solving the unsteady two-dimensional elliptic forms for the Reynolds-averaged governing equations for the mass, momentum and energy. Finite-difference method was used to obtain discretization equations, and the SIMPLER solution algorithm was employed for the calculation procedure. Turbulent model used is the algebraic model proposed by Cebeci-Smith. Results presented include the time variant Nusselt number distribution, average temperature distribution and outlet temperatures for the various inlet temperatures and flow rates.

• Proceedings of the SAREK Conference
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• 2005.11a
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• pp.579-584
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• 2005

Nowadays heat exchangers that have been applied for freon refrigerating systems, a shell and tube type condenser and a flooded evaporator have been used, but because of their large size, large space for installation and amount of refrigerants are needed. In this study, we will find the most suitable operating condition of shell and disk type optimum heat exchanger which can minimize the amount of a refrigerant and allow its minimum leakage. The condensing pressure of refrigeration system is increased from 15.0bar to 16.0bar and degree of superheat is increased from 0 to $10^{\circ}C$ at each condensing pressure. As a result of study, It revealed that shell and disk type heat exchanger was applicable to the freon refrigeration system

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.16 no.12
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• pp.1149-1155
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• 2004

An experimental study was performed to investigate the characteristics of heat transfer in a vertical type fluidized bed shell-and-tube type heat exchanger with corrugated tube. Seven different solid particles having the same volume were circulated in the heat of exchanger. The effects of various parameters such as water flow rates, particle geometries, materials, and corrugated tube geometries were investigated. The present work showed that the higher thermal capacities of materials and the geometries closer to the spherical one have higher heat transfer performances. In addition, heat transfer coefficients in the corrugated tubes were a little higher than those in the smooth tubes.

• 한국태양에너지학회:학술대회논문집
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• 2011.11a
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• pp.68-73
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• 2011

This study was performed numerical analysis in order to analyze liquid film flow of heat exchanger tube arrangement and configuration of evaporative multi effect distillation system using medium-temperature. Simulation was accomplished the two-dimensional calculations using commercial analyses program FLUENT based on the FVM(finite volume method). Fresh water generator of this study used Shell & Tubes heat exchanger with Cu_Ni tube, configuration of tube used bare tube and corrugated tube, and arrangement of tube used in-line array and staggered array. Performance of heat exchanger through the formation of liquid film was compared and analyzed. Liquid film flow occurred that falling on heat exchanger tube wall. Result of simulation showed that liquid film thickness of in-line arrangement was found 0.57mm with bare tube and 0.67mm with corrugated tube, respectively. And liquid film thickness of staggered arrangement was found 0.39mm with bare tubes and 0.62mm with corrugated tubes, respectively. Liquid film thickness of corrugated tube showed thicker than bare tube, but heat transfer rates of corrugated tube showed higher than bare tube. The reason was considered that surface area of corrugated tube was wider than bare tube. And liquid film thickness of staggered arrangement showed thinner than in-line arrangement, so thermal performance of staggered arrangement showed higher than in-line arrangement.