• Title/Summary/Keyword: Shell-and-Tube

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Development of a High Strength Manufacturing Technology for the Shock Absorber Base Assembly Using Friction Welding (마찰용접을 이용한 고강도 쇼크업소버 베이스 어셈블리의 제조 기술 개발)

  • Chung, Ho-Yeon
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.34 no.1
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    • pp.90-96
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    • 2011
  • The shock absorber base assembly is one of the parts in the shock absorber equipment that controls the vehicle movement. It absorbs the shock and vibration to guarantee riding stability and comfort. It demands strength, reliability and strict airtightness of the welded section because the shock absorber base assembly is a container which resists pressure and needs durability by being filled with gas and oil. However, the current engineering needs a lot of production time, has a high cost and shows a low production rate. These problem due to the eight production processes, four of which are spot welding, reinforcement welding like metal active welding (MAG), prior process of the base assembly cap and tube for precision and pressing. We will analyze the manufacturing processes of the base assembly and suggest an improved manufacturing method that uses frictional welding. The results will show that the new method of the frictional welding is better than the previous welding technique. Through the use of this concept of frictional welding, the welding conjunction will be strengthened, measurements will be more precise, and the cost and the number of processes will be reduced.

Preliminary Modelling of Plasco Tower Collapse

  • Yarlagadda, Tejeswar;Hajiloo, Hamzeh;Jiang, Liming;Green, Mark;Usmani, Asif
    • International Journal of High-Rise Buildings
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    • v.7 no.4
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    • pp.397-408
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    • 2018
  • In a recent tragic fire incident, the Plasco Tower collapsed after an intense outburst of fire lasting for three and a half hours and claiming the lives of 16 firefighters and 6 civilians. This paper will present continuing collaborative work between Hong Kong Polytechnic University and Queen's University in Canada to model the progressive collapse of the tower. The fire started at the 10th floor and was observed to have travelled along the floor horizontally and through the staircase and windows vertically. Plasco Tower was steel structure and all the steel sections were fabricated by welding standard European channel or angle profiles and no fire protection was applied. Four internal columns carried the loads transferred by the primary beams, and box columns were constructed along the perimeter of the building as a braced tube for resisting seismic loading. OpenSees fibre-based sections and displacement-based beam-column elements are used to model the frames, while shell elements are used for the reinforced concrete floor slabs. The thermal properties and elevated temperature mechanical properties are as recommended in the Eurocodes. The results in this preliminarily analysis are based on rough estimations of the structure's configuration. The ongoing work looks at modeling the Plasco Tower based on the most accurate findings from reviewing many photographs and collected data.

Development and application of the helically coiled once-through steam generator module for dynamic simulation of nuclear hybrid energy system

  • Keon Yeop Kim;Young Suk Bang
    • Nuclear Engineering and Technology
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    • v.56 no.8
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    • pp.3315-3329
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    • 2024
  • Small Modular Reactors (SMRs) adopt the Helically Coiled Once-Through Steam Generators (OTSG) extensively for its compactness and higher heat transfer efficiency. As a heat exchanger between the primary side (reactor coolant system) and the secondary side (feedwater and steam system) of nuclear steam supply system, the inlet/outlet conditions both of shell side and tube side of OTSGs have significant impacts on overall system response. Considering the flexible operation of SMRs and heat application by extracting steam, a simulation tool for accurate prediction of the OTSG dynamic behaviors would be required for optimizing design and control. In this study, the OTSG dynamic simulation model has been developed. Mathematical governing equation has been derived by using moving boundary approach and a simulation module has been developed by using Modelica Language. The developed module has been compared with publicly available experimental results and benchmarked with MARS-KS calculation results. Also, it has been incorporated into the integrated SMR model (i.e., reactor core, primary side, secondary side) and dynamic behaviors with reactivity feedback and heat balancing have been investigated. In both of steady-state and transient conditions, it shows the promising accuracy.

A Study on the Development of Fouling and Plugging Margin Evaluation Methods for Shell-and-Tube Heat Exchangers (다관원통형 열교환기의 파울링 및 관막음 여유 평가법)

  • Hwang, Kyeong-Mo;Jin, Tae-Eun
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.55-60
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    • 2003
  • As operating time of heat exchangers progresses, fouling generated by water-borne deposits increases and thermal performance decreases. The fouling is known to interfere with normal flow characteristics and reduce thermal efficiencies of heat exchangers. The heat exchangers of nuclear power plants have been analyzed in terms of the heat flux and heat transfer coefficient at test conditions based on the ASME OM-S/G-Part 2 as a means of heat exchanger management. It is hard to estimate the heat performance trend and to establish the future management plan. This paper describes the fouling evaluation method which can evaluate the thermal performance for heat exchangers and estimate the future fouling variations and the plugging margin evaluation method which can reflect the current fouling level developed in this study. To develop the fouling and plugging margin evaluation methods for heat exchangers, fouling factor was introduced based on the ASME O&M codes and TEMA standards. For the purpose of verifying the two evaluation methods, the fouling and plugging margin evaluations were performed for a component cooling heat exchanger in a nuclear power plant.

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An Integrated On-Line Diagnostic System for the NORS Process of Maiden Reactor Project: The Design Concept and Lessons Learned

  • Kim, Inn-Seock
    • Nuclear Engineering and Technology
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    • v.32 no.3
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    • pp.261-273
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    • 2000
  • During an extensive review made as part of the Integrated Diagnosis System project of the Maiden Reactor Project, MOAS (Maryland Operator Advisory System) was identified as one of the most thorough systems developed thus far. MOAS is an integrated on-line diagnosis system that encompasses diverse functional aspects that are required for an effective process disturbance management: (1) intelligent process monitoring and alarming, (2) on-line sensor data validation and sensor failure diagnosis, (3) on-line hardware (besides sensors) failure diagnosis, and (4) real-time corrective measure synthesis. The MOAS methodology was used at the Maiden Man-Machine Laboratory HAMMLAB of the OECD Maiden Reactor Project. The performance of MOAS, developed in G2 real-time expert system shell for the high-pressure preheaters of the NORS process in the HAMMLAB, was tested against a variety of transient scenarios, including failures of the control valves and sensors, and tube leakage of the preheaters. These tests showed that MOAS successfully carried out its intended functions, i.e., quickly recognizing an occurring disturbance, correctly diagnosing its cause, and presenting advice on its control to the operator. The lessons learned and insights gained during the implementation and performance tests also are discussed.

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A Study on Dynamic Simulation of a Hybrid Parallel Absorption Chiller (병렬식 하이브리드 흡수식 냉온수기 동특성 시뮬레이션 연구)

  • Shin, Young-Gy;Seo, Jung-A;Woo, Sung-Min;Kim, Hyo-Sang
    • Proceedings of the SAREK Conference
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    • 2008.11a
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    • pp.630-635
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    • 2008
  • A dynamic model has been developed to investigate the operability of a single and double-effect solar energy assisted parallel type absorption chiller. In the study, main components and fluid transport mechanism have been modeled. Flow discharge coefficients of the valves and the pumps were optimized for the double-effect mode with solar-heated water circulated. The model was run for the single mode with solar energy supply only and the solar/gas driving double effect mode. And the cases of the double mode with and without the solar energy were compared. From the simulation results, it was found that the present configuration of the chiller is not capable of regulating solution flow rates according to variable solar energy input. And the single mode utilizing the solar energy only is not practical. It is suggested to operate the system in the double mode and the flow rate control system adaptive to variable solar energy input has to be developed.

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Characteristics of Solar Desalination System Using Refrigerant-123 As a Heating Source (R123 열원 적용 증발식 담수 시스템 특성 연구)

  • Yun, Sang-Kook;Kwak, Hee-Youl
    • Journal of the Korean Solar Energy Society
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    • v.30 no.3
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    • pp.33-38
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    • 2010
  • The evaporative desalination system using solar thermal energy would be the efficient and attractive method to get fresh water from brine due to low carbon dioxide generation. In this research the solar desalination system as a heating source of refrigerant R123 in the evaporator was considered. The circulation of refrigerant in the evaporator can reduce the energy consumption of the system, because of using the latent heat of the refrigerant 123 instead of the sensible heat of present hot water. The system was comprised of the single-stage fresh water production unit on the capacity of 1ton/day with shell and tube type evaporator, heaters instead of solar collector to supply the proper heat to refrigerant, and refrigerant and brine circulation systems. Various operating flowrate and temperature ranges were varied in the experiments to get the optimum design data. The results showed that the optimum flow rate of brine feed rate to evaporator was 1.2Liter/min, and the yield of fresh water was increased as higher temperature of feed brine. It was confirmed that the circulation flowrate of heating source of refrigerant was decrease of one fifth of the present warm water system, and very efficient system for solar desalination.

Thermal Deformation Analysis of Shadow Mask in a Flat TV and Prediction of Electron Beam Landing Shift by FEM (유한요소법에 의한 평면 TV 새도우마스크의 열변형해석 및 전자빔 오착 예측)

  • Kim, Jeong;Park, Soo-Kil;Kang, Beom-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.11
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    • pp.2297-2304
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    • 2002
  • Two-dimensional and three-dimensional finite element methods have been used to analyze the deformation behavior of a shadow mask due to thermal and tension load. The shadow mask inside the Braun tube of a TV set has numerous slits through which the electron beams are guided to land on the designed phosphor of red, green or blue. Its thermal deformation therefore causes landing shift of the electron beam and results in decolorization of a screen. For the realistic finite element analysis, the effective thermal conductivity and the effective elastic modulus arc calculated, and then the shadow mask is modeled as shell without slits. Next a transient thermal analysis of the shadow mask is performed, wherein thermal radiation is a major heat transfer mechanism. Analysis of the resulting thermal deformation is followed, from which the landing shift of the electron beam is obtained. The present finite element scheme may be efficiently used to reduce thermal deformation of a shadow mask and in developing prototypes of a large screen flat TV.

A Study on the Development of Fouling Analysis Technique for Shell-and-Tube Heat Exchangers (다관원통형 열교환기의 파울링 해석기법 개발 연구)

  • Hwang, Kyeong-Mo;Jin, Tae-Eun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.2
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    • pp.167-173
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    • 2004
  • Fouling of heat exchangers is generated by water-borne deposits, commonly known as foulants including particulate matter from the air, migrated corrosion produces; silt, clays, and sand suspended in water; organic contaminants; and boron based deposits in plants. The fouling is known to interfere with normal flow characteristics and reduce thermal efficiencies of heat exchangers. This paper describes the fouling analysis technique developed in this study which can analyze the thermal performance for heat exchangers and estimate the future fouling variations. To develop the fouling analysis technique fur heat exchangers, fouling factor was introduced based on the ASME O&M codes and TEMA standards. For the purpose or verifying the fouling analysis technique, the routing analyses were performed for four heat exchangers in several nuclear power plants; two residual heat removal heat exchangers of the residual heat removal system and two component cooling water heat exchangers of the component cooling water system.

Experimental study on the performance improvement of a screw-compressor-type chiller (스크류 압축식 냉동기의 성능향상에 관한 실험적 연구)

  • Lee, D.-Y.;Jung, S.-H.;Kang, B.H.;Hong, H.
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.11 no.1
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    • pp.48-60
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    • 1999
  • An experimental study on the performance enhancement of a screw-compressor-type chiller with 100kW of nominal cooling capacity has been carried out. Performance test facility was developed to investigate the effects of a partial modification from the existing chiller on the performance. By replacing the existing shell-and -tube heat exchangers with plate heat exchangers, the cooling capacity is increased by 15~18% and the COP is also increased by 19~21% depending on the operation temperature range. Charging mixed refrigerant R22/R142b(80 : 20) instead of R22 into the chiller with plate heat exchangers improves the cooling capacity by 4% and the COP very largely by 30%. Each contribution of the plate evaporator, plate condenser, and mixed refrigerant to the performance enhancement is examined by analyzing the refrigeration cycle and the heat transfer processes. It is also shown that the chiller performance can be improved by adapting 2-stage-compression cycle using an economizer.

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