• Title/Summary/Keyword: Sheet steel

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Fracture Mechanics Approach to X-Ray Diffraction Method for Spot Welded Lap Joint Structure of Rolled Steel Considered Residual Stress (잔류응력을 고려한 압연강 용접구조물의 X-ray 회절법에 의한 파괴 역학적 고찰)

  • Baek, Seung-Yeb;Bae, Dong-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.10
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    • pp.1179-1185
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    • 2011
  • Cold and hot-rolled carbon steel sheets are commonly used in railroad cars or commercial vehicles such as the automobile. The sheets used in these applications are mainly fabricated by spot welding, which is a type of electric resistance welding. However, the fatigue strength of a spot-welded joint is lower than that of the base metal because of high stress concentration at the nugget edge of the spot-welded part. In particular, the fatigue strength of the joint is influenced by not only geometrical and mechanical factors but also the welding conditions for the spot-welded joint. Therefore, there is a need for establishing a reasonable criterion for a long-life design for spot-welded structures. In this thesis, ${\Delta}P-N_f$ relation curves have been used to determine a long-life fatigue-design criterion for thin-sheet structures. However, as these curves vary under the influence of welding conditions, mechanical conditions, geometrical factors, etc. It is very difficult to systematically determine a fatigue-design criterion on the basis of these curves. Therefore, in order to eliminate such problems, the welding residual stresses generated during welding and the stress distributions around the weld generated by external forces were numerically and experimentally analyzed on the basis of the results, reassessed fatigue strength of gas welded joints.

Research of Early-age Strength Development Technology for Remove the Steel Form of Large-wide Tunnel Lining Concrete (대단면 터널 라이닝 거푸집의 조기 제거를 위한 초기 강도 발현 기법 연구)

  • Kim, Kwang-Don;Lee, Deuk-Bok
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.18 no.5
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    • pp.116-127
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    • 2014
  • The studies were carried out to process one cycle for a day to the large section tunnel lining concrete. Climatic characteristics of the tunnel inside are changed, when the temperature of the concrete placement is low, the mold remove time is increased that the heat of hydration speed be delayed because affects the strength development, to compensate for this, after installing the curing sheet on both sides of the steel form and installation of tunnel entrance, when it comes to providing the additional heat source of $28{\pm}2^{\circ}C$ therein, it was to be achieved early strength development control standards (4.5MPa) presented as a crack control scheme or more, thus, It was able to remove after age of 14hr from mold. On the other hand, under the conditions of $10{\pm}1^{\circ}C$ that a natural curing temperature in the tunnel, it was analyzed must ensure the curing time of 36hr or more after concrete placement. Throughout this study, the concrete strength development and the temperature in the early-age concrete, it can find that reverify the curing temperature is greatly affected, even concrete fly ash is mixed 10%, if it is possible to raise the surface temperature for a predetermined time, is not a problem in the early strength development.

Effects of Tape on Heat Transfer and Friction Factor in a Square Channel (사각 채널에 설치된 테이프가 열전달과 마찰계수에 미치는 효과)

  • Ahn, Soo-Whan;Kang, Ho-Keun;Bae, Sung-Taek;Putra, Ary Bachtiar Krishna
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2402-2407
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    • 2007
  • Heat transfer distributions and friction factors in square channels (3.5 ${\times}$ 3.5 cm) with twisted tape inserts and with twisted tape inserts plus interrupted ribs are respectively investigated. Tests are performed for Reynolds numbers ranging from 8,900 to 29,000. The rib height-to-channel hydraulic diameter, e/Dh, is kept at 0.057 and test section length-to-hydraulic diameter, L/Dh is 30. The twisted tape is 0.1 mm thick carbon steel sheet with diameter of 3.3cm, length of 90cm, and 2.5 turns. The square ribs are arranged to follow the trace of the twisted tape and along the flow direction defined as axial interrupted ribs. Each wall of the square channel is composed of isolated aluminum sections. The following conclusions from the experimental study were drawn as: 1) In the 4 heating wall channel with twisted tape inserts, Nusselt number based on bottom wall temperature is enhanced by 1.2 - 1.6 times if adding the axial interrupted ribs on the bottom wall only. 2) The twisted tape with interrupted ribs under the two-sided heating condition produces the highest heat transfer performance. 3) Friction factor data obtained for the square channel with twisted tape inserts plus axial interrupted ribs are less than those in the past publications for circular tubes with axial interrupted ribs and twisted tape inserts.

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High-Strain Rate Tensile Behavior of Pure Aluminum Single and Multi-Crystalline Materials with a Tensile Split Hopkinson Bar (인장형 홉킨슨 바 장치를 이용한 알루미늄 단결정 및 멀티결정재의 동적 실험)

  • Ha, Sangyul;Jang, Jin Hee;Yoon, Hyo Jun;Kim, KiTae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.1
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    • pp.23-31
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    • 2016
  • In this study, we modified the conventional tensile split Hopkinson bar(TSHB) apparatus typically used for the high strength steel to evaluate the tensile deformation behavior of soft metallic sheet materials under high strain rates. Stress-strain curves of high purity single and multi-crystalline materials were obtained using this experimental procedure. Grain morphology and initial crystallographic orientation were characterized by EBSD(Electron Backscattered Diffraction) method measured in a FE-SEM(Field emission-scanning electron microscopy). The fractured surfaces were observed by using optical microscopy. The relationship between plastic deformation of aluminum crystalline materials under high-strain rates and the initial microstructure and the crystallographic orientations has been addressed.

Color Arrangement Evaluation on Working Clothes for Safety and Integrated Environment Harmony in Machinery Industry Fields (기계 산업 분야의 통합 환경 조화와 안전을 위한 작업복 색채 배색 평가)

  • Park, Hyewon;Yang, Junghee
    • Journal of Fashion Business
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    • v.16 no.5
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    • pp.207-219
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    • 2012
  • It is intended to study the colors of work environment and the working clothes colors between humans and environment with application of the arrangement of working clothes colors to domestic machinery companies that play pivotal roles in the industry of Korea. The purpose of this study is to provide the foundation of color plan for the integrated environmental harmonization and the safety of industrial sites by analyzing the photographs of working clothes in the sires in consideration of the functions of colors (clearness, attention-getting, and safety) using the Faber Birren's Color Harmony and by analyzing the result of a questionnaire survey. The study was conducted by the method to shoot a worksite using a digital camera after wearing 24 sets of uniforms, which were developed by the color plan established in a previous study, in the same worksite. The shooting place was an outdoor steel sheet inspection site of D company, a machinery company in Changwon-si, Gyeongnam, and the intensity of illumination was 2400lux. 24 pieces of images were printed in 5x7 inch size and a questionnaire survey was performed at 5-point scale. The questionnaire survey was performed for 13 subjects consisting of 6 field professionals having more than 30 years of experiences, 4 clothes color professionals, and 3 industrial engineering professionals. The result of the survey was statistically analyzed by the method of frequency analysis using IBM SPSS Statistics 20 Program. As the result of assessment of basic four colors (yellow green, sky blue, blue, and violet) of working clothes, yellow green, sky blue, and blue showed high mean values in (Tint)+(Shade)+(Tone)+(Gray) equation indicating that its is a harmonized equation.

Tensile-Shear Fatigue Strength of Self-Piercing Rivets Joining Dissimilar Metal Sheets (이종재료 Self-Piercing Rivets 접합부의 인장-전단 피로강도)

  • Kang, Se Hyung;Kim, Taek Young;Oh, Man Jin;Kim, Ho Kyung
    • Journal of the Korean Society of Safety
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    • v.30 no.4
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    • pp.1-7
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    • 2015
  • Self-piercing riveting (SPR) process is gaining popularity due to its many advantages. The SPR does not require a pre-drilled hole and has capability to join a wide range of similar or dissimilar materials and combinations of materials. This study investigated the fatigue strength of self-piercing rivet joint with aluminum alloy (Al-5052) and steel (SPCC) sheets. Static and fatigue tests on tensile-shear specimens were conducted. From the static strength aspect, the optimal punching force for the specimen with upper SPCC (U.S) sheet and lower aluminum alloy(L.A) sheets was 34 kN. During static test the specimens fractured in pull-out fracture mode due to influence of plastic deformation of joining area. There was a relationship between applied load amplitude $P_{amp}$ and number of cycles N ; $P_{amp}=19588N_f^{-0.211}$ and $P_{amp}=4885N_f^{-0.083}$ for U.S-L.A and U.A-L.S specimens, respectively. U.A-L.S fatigue specimens failed due to fretting crack initiation around the rivet neck between upper and lower sheets.

Development of Frictional Wall Damper and Its Analytical Applications in R/C frame Structures (벽식마찰감쇄기의 개발 및 R/C 골조구조물에의 해석적 적용)

  • 조창근;박문호;권민호;강구수;서상길
    • Journal of the Korea Concrete Institute
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    • v.14 no.5
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    • pp.718-725
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    • 2002
  • A wall type friction damper is newly Proposed in this paper to improve the performance of R/C framed structures under earthquake loads. Although traditional dampers are usually placed as bracing members, the application ot bracing-type dampers into R/C structures is not as simple as those of steel structures due to the connection between R/C members and dampers and the stress concentration in connection region. Proposed damper is consisted of Teflon-sheet slider and R/C shear wall. The damper can also avoid stress concentration and reduce P-Δ effect. To evaluate the performance of proposed damper, nonlinear dynamic analyses are carried on 10 story and 3 bay R/C structures with numerical model for the damper. It is shown that the damper reduces the inter-story drifts and the time-historic responses; especially the damper prevents from forming plastic hinges on the lower columns.

Measurement of Stress and Displacement Fields in Particle Assembly subjected to Shallow Foundation Loading via Photoelasticity Technique (광탄성 기법을 이용한 얕은 기초 하중을 받는 입상체의 응력 및 변위장 측정)

  • Byeon, Bo-Hyeon;Jung, Young-Hoon
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.33 no.5
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    • pp.1947-1955
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    • 2013
  • The purpose of this paper is to present an photoelasticity technique for measuring the displacement and stress distribution in particle assembly subjected to shallow foundation loading. Photoelastic measurement technique was employed to visualize the force transmission of a particle assembly. A model assembly bounded by a steel frame was built by stacking bi-dimensional circular particles made of polycarbonate elastomer. Each particle was coated by a thin photoelastic sheet so that the force transmission represented by bright light stripes can be visualized. In a contacted particle, both magnitude and orientation of principal stress difference can also be measured via the photoelasticity technique. The different distributions of the contact stresses at the initial loading and near the failure were quantitatively compared. The photoelastic patterns and displacement fields observed in the pre-failure state disappears immediately after the buckling of confined force chains.

Forming Limit Diagram of DP590 considering the Strain Rate (변형률속도를 고려한 DP590의 성형한계도)

  • Kim, Seok-Bong;Ahn, Kwang-Hyun;Ha, Ji-Woong;Lee, Chang-Soo;Huh, Hoon;Bok, Hyun-Ho;Moon, Man-Been
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.1
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    • pp.127-130
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    • 2010
  • This paper deals with the formability of DP590 steel considering the strain rate. The strain hardening coefficient, elongation and r-value were obtained from the static and dynamic tensile test. As strain rate increases from static to 100/s, the strain hardening coefficient and the uniform elongation decrease and the elongation at fracture and r-value decrease to 0.1/s and increase again to 100/s. The high speed forming limit tests with hemi-spherical punch were carried out using the high speed crash testing machine and high speed forming jig. The high speed forming limit of DP590(order of $10^2$/s) decreases compared to the static forming limit(order of $10^{-3}$/s) and the forming limit band in high speed forming test is narrower than that in the static forming test. This tendency may be due to the development of brittleness with increase of stain rate.

Analysis of Lateral Retrofitting Effect by FRP and BRB for Beam-column Element Joint of Low-Rise Piloti Buildings (FRP시트와 비좌굴가새를 적용한 저층 필로티 구조물의 보-기둥 연결부 거동 해석에 관한 연구)

  • Kim, Min-Sook;Yoon, So-Hee;Lee, Young-Hak;Kim, Hee-Cheul
    • Journal of the Earthquake Engineering Society of Korea
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    • v.13 no.2
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    • pp.69-77
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    • 2009
  • The experiment was carried out to investigate lateral retrofitting effects by FRP and BRB (Buckling-Restrained Brace) for beam-column elements. These results were utilized to establish an analytical model using commercial nonlinear analysis software, PERFORM3D. Concrete and steel analytical models previously proposed by several scholars were adopted for this analytical study. A proposed analysis model showed reasonable accuracy compared with the test results on the beam-column elements strengthened FRP sheets and BRB, as well as with the non-strengthened element subjected to lateral cyclic loadings. Subsequently, the proposed modeling technique for nonlinear analysis would be helpful for preliminary analyses for retrofitting structures, by enabling engineers to estimate the improved capacity of retrofitted structural elements before performing construction.