• Title/Summary/Keyword: Shape of Nozzle

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Effects of Swirl Ratio on Combustion Characteristics in DI Diesel Engine (스월비 변화가 직접분사식 디젤기관의 연소특성에 미치는 영향)

  • Kwon, Soon-Ik
    • Journal of the Korean Society of Industry Convergence
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    • v.6 no.2
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    • pp.149-153
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    • 2003
  • Besides the fuel spray behavior and combustion chamber shape. an air motion has a key role on exhaust gas emission and performance in a DI diesel engine. A swirl ratio represents the ratio of the intake swirl velocity to the engine speed. The main purpose in this work is to investigate the effects of the swirl ratio to the combustion characteristics. A shroud valve machined to change the swirl ratio. Test was carry out by changing the engine speed, nozzle diameter and swirl ratio in a single cylinder diesel engine. From this study, the optimized combustion was found at swirl ratio 2.7. And it was also found that the increasing the maximum cylinder pressure with an increasing swirl ratio lead to decrease a smoke and to increase NOx.

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Tool Path Generation for Micro-Abrasive Jet Machining Process with Micro-Mask (마이크로 마스크를 가진 미세입자분사가공을 위한 가공경로의 생성)

  • Kim, Ho-Chan;Lee, In-Hwan;Ko, Tae-Jo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.6
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    • pp.95-101
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    • 2011
  • Micro-abrasive jet machining(${\mu}AJM$) using mask is a fine machining technology which can carve a figure on a material. The mask should have holes exactly same as the required figure. Abrasive particles are jetted into the holes of the mask and it collide with the material. The collision break off small portion of the material. And the ${\mu}AJM$ nozzle should move all over the machining area. However, in general the carving shape is modeled as in a bitmap figure, because it often contains characters. And the mask model is also often modeled from the bitmap image. Therefore, the machining path of the ${\mu}AJM$ also efficient if it can be generated from the bitmap image. This paper suggest an algorithm which can generate ${\mu}AJM$ tool path directly from the bitmap image of the carving figure. And shows some test results and applications.

AJM을 이용한 HDM에 의한 잔류응력 계측에 관한 연구 1

  • 이택순
    • Journal of Welding and Joining
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    • v.6 no.3
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    • pp.37-42
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    • 1988
  • The Hole Drilling Method(HDM) is widely used to measure residual stresses in the welded structures. The purpose of this study is to evaluate the accuracy fo measuring residual stresses when drilling the hole by Air-abrasive Jet machine(AJM). Simulated residual stresses wre introduced by applying known stresses to steel bars. These known streses were then compared with measured stresses relaxed from hole drilling. the obtained results are summarized as follows; 1) It was possible to obtain well defined holes with the nozzle designed for this study. 2) If the hole shape is not cylindrical, critical may occur. 3) In the uniaxial strain field, the measurement error of the maximum principal stress was within .+-.10 percent. The orientation angle of the maximum principal stress was within 8.deg. from the given directioin. 4) meausrements were made varying hole depths. Little or no change of stresses occurs since holse were drilled more than the depth of the 0.6 times diameter. 5) The air-abrasive jet machining for drilling holse does not cause appreciable apparent stresses which si critical to measure residual stresses.

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An Experimental Study on Cutting Process using High Pressure Injection Holder (고압 분사 홀더를 이용한 절삭가공에 대한 실험적 연구)

  • Chung, Sang-Wan;Jeong, In-Guk;Yi, Chung-Seob;Song, Chul-Ki;Suh, Jeong-Se
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.5
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    • pp.790-796
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    • 2012
  • Chip curling occurred during cutting process for difficult-to-cut material detracts product qualities and productivity. Among of method preventing the phenomenon, high pressure injecting cutting oil is an alterative. In this study, the optimal nozzle was designed by CFD method and it was conducted to analyse on the effect of high pressure injection on chip shape generated during cutting process and wear of insert by experimental method. As the result, it could be confirmed that high pressure injection is favorable for preventing chip curling and insert from wearing.

Numerical Analysis on Radiative Heating of a Plume Base in Liquid Rocket Engine (플룸에 의한 액체로켓 저부면 복사 가열 해석)

  • Sohn C. H.;Kim Y. M.
    • 한국전산유체공학회:학술대회논문집
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    • 1999.11a
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    • pp.65-70
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    • 1999
  • Radiative heating of a liquid rocket base plane due to plume emission is numerically investigated. Calculation of flow and temperature fields around rocket nozzle precedes and thereby realistic plume shape and temperature distribution inside the plume are obtained. Based on the calculated temperature field, radiative transfer equation is solved by discrete ordinate method. The averaged radiative heat flux reaching the base plane is about $5kW/m^2$ at the flight altitude of 10.9km. This value is small compared with radiative heat flux caused by constant-temperature (1500K) plume emission, but it is not negligibly small. At higher altitude (29.8km), view factor between the babe plane and the exhaust plume is increased due to the increased expansion angle of the plume. Nevertheless, the radiative heating disappears since the base plane is heated to high temperature (above 1000K) due to convective heat transfer.

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Design Optimization of an Impingement Jet on Concave Surface for Enhancement of Heat Transfer Performance (곡면에서의 열전달성능 향상을 위한 충돌제트의 최적설계)

  • Heo, M.W.;Lee, K.D.;Kim, K.Y.
    • 한국전산유체공학회:학술대회논문집
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    • 2011.05a
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    • pp.100-103
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    • 2011
  • In the present work, a numerical study of fluid flow and heat transfer on the concave surface with impinging jet has been performed by solving three-dimensional Reynods-averaged Naver-Stokes(RANS) equations. The constant temperature condition was applied to the concave impingement surface. The inclination angle of jet nozzle and the distance between jet nozzles are chosen as design variables under equivalent mass flow rate of working fluid into cooling channel, and area averaged Nusselt number on concave impingement surface is set as the objective function. Thirteen training points are obtained by Latin Hypercube sampling method, and the PEA model is constructed by using the objective function values at the trainging points. And, the sequential quadratic programming is used to search for the optimal paint from the PBA model. Through the optimization, the optimal shape shows improved heat transfer rate as compared to the reference geometry.

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A Study on Simultaneous Analysis of Velocity and Density Distributions for High-Speed $CO_{2}$ Flow (고속 이산화탄소 유동장의 속도 및 밀도 동시 분석에 관한 연구)

  • Kim Yong-Jae;Ko Han Seo;Okamoto Koji
    • 한국가시화정보학회:학술대회논문집
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    • 2005.12a
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    • pp.40-45
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    • 2005
  • Velocity and density distributions of a high-speed and initial $CO_{2}$ jet flow have been analyzed simultaneously by a developed three-dimensional digital speckle tomography and a particle image velocimetry(PIV). Three high-speed cameras have been used for tomography and PIV since a shape of a nozzle for the jet flow is asymmetric and the initial flow is fast and unsteady, The speckle movements between no flow and $CO_{2}$ jet flow have been obtained by a cross-correlation tracking method so that those distances can be transferred to deflection angles of laser rays for density gradients. The three-dimensional density fields for the high-speed $CO_{2}$ jet flow have been reconstructed from the deflection angles by a real-time tomography method and the two-dimensional velocity fields have been calculated by a PIV method simultaneously and instantaneously.

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Development of electro-spray micro-thruster and measurement of nano-scale thrust (Electro-spray 마이크로 추진 장치 개발 및 나노 크기의 힘 측정)

  • Lee Young-Jong;Si Bui Quang Tran;Byun Do-Young
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.04a
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    • pp.45-48
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    • 2007
  • Conventional force sensors such as piezoelectric sensor has limitations for measuring micro/nano-scale thrust. In this study we developed nano-scale measurement system using laser displacement sensor and cantilever. And electrospray microthruster was fabricated by using stainless capillary and extraction electrode, to generate nano-scale thrust. The measurement system can measure the around 90 nN thrust from this thruster. In addition, we designed and fabricated electrospray micro thruster based on PMMA(Polymethyl methacrylate), which has a nozzle protruded from the substrate.

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A study on the improvement of cleaning performance in bag-filter (여과집진기의 탈진 거동 개선에 관한 연구)

  • Hong, Sung-Gil;Kum, Young-Ho;Shon, Byung-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.2
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    • pp.1571-1578
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    • 2015
  • The cleaning characteristics of pulse air jet type cleaning system which is widely applied in the industries were identified by utilizing the computational fluid dynamics (CFD) and the cleaning performance in modified shape of dedusting unit was compared in this study. The review on each shape of cleaning part showed that the case of installing the nozzle on the blow tube (Case-3) and the case of installing the double intaking tube to the venturi (Case-4 and Case-5) were more excellent than the structure (Case-1). Also, the optimal venturi shape was designed and examined its applicability to the site in a pilot scale plant. A combined system of a blow tube and a venturi proposed by this study turned out to be very effective for concentrating an cleaning air compared to existing systems, such as using only blow tube and combines the blow tube and venturi. In addition, as a result of installing and testing a venturi proposed by this study, the cleaning frequency and cleaning time were much improved compared to a case of using a commercial venturi that is under use at the industrial sites.

A Study on the Optimum Tandem Welding Torch Distance for the Reduction of CO2 Shielding Gas Consumption (Tandem 용접 CO2 보호가스 사용량 감소를 위한 최적 토치 극간거리에 대한 연구)

  • Lee, Jun-Yong;Kim, Ill-Soo;Choi, Young-Do
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.2
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    • pp.294-301
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    • 2012
  • Shipbuilding industry has used a lot of $CO_2$ gas as a shielding gas for arc welding and thus, development of welding equipment which can reduce the amount of $CO_2$ gas is requested widely. Therefore, this study is focused on the examination of optimum welding torch distance of Tandem welding system as a fundamental study for the optimum shape design of torch nozzle. $CO_2$ shielding gas distribution and welding bead shape formation by the torch distance are examined. Results show that according to the torch distance variation, most effective shielding gas layer can be formed and quantitative determination of the optimum torch distance can result in the reduction of $CO_2$ shielding gas consumption.