• 제목/요약/키워드: Shape Engineering

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5축가공기를 활용한 내면 형상 가공용 최적 앵글헤드의 개발 (Development of the Optimized Angle Head for Internal Shape Machining Using Five-Axis Machine Tool)

  • 황종대;김재현;조영태;정윤교;고해주
    • 한국기계가공학회지
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    • 제14권1호
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    • pp.123-129
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    • 2015
  • In general, recent critical studies of five-axis machine have tended to center on the question of effective machining to realize complex shape parts. However, the hydrostatic bearing and journal bearing, both of which are involved in the complex process of dividing the processing of internal precision-shape machining, must be optimized. Although the angle head is designed to machine the internal shape as it approaches the inner diameter of the work piece, research on the angle head in five-axis machining has received only minimal attention in domestic industries. In this study, an angle head which is optimized for effective internal shape machining is developed. In pursuit of this purpose, 3D and 2D designs of the angle head for five-axis machining are devised. Reliability is secured through static performance tests and machining accuracy evaluations of the angle head in keeping with the machining accuracy standard of 0.2mm for hydrostatic bearings.

고온용 NITINOL 형상기억합금의 열적/기계적 특성 평가 (Thermo-mechanical Characteristics of High Temperature NITINOL Shape Memory Alloy)

  • 윤성호
    • 한국정밀공학회지
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    • 제19권10호
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    • pp.52-59
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    • 2002
  • The thermo-mechanical characteristics of high temperature NITINOL shape memory alloy were evaluated using DSC with small samples and DMA with three-point bending specimens. The shape memory alloy of 54.4Ni/45.5Ti wt.% was used so that the phase transformation temperatures were in the range of 50~11$0^{\circ}C$. Two types of sample were tested in the experiments corresponding to as-received and annealed conditions. Simple beam bending theory was used to calculate the dynamic moduli of the shape memory alloy. According to the results, a large discrepancy in transformation temperatures was found between DSC and DMA techniques. Annealing treatment was found to suppress the R-phase transformation during cooling and the secondary plateau in the austenite transformation. Such a heat treatment was also significantly influenced to raise the transformation temperatures and the moduli of the shape memory alloy.

함정의 형상 반자계 효과가 탈자에 미치는 영향 (Influence of Shape Demagnetization Effect for Naval Vessel Deperming)

  • 김영학
    • 한국정보통신학회논문지
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    • 제20권2호
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    • pp.445-450
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    • 2016
  • 본 논문은 함정의 형상이 탈자 이후에 함정에 형성되는 수직자화에 미치는 영향에 대해 조사하였다. 선박의 전면 전개도로부터 함정의 형상을 삼각형, 사각형, 원형으로 선택하여 지자계에 의한 수직방향의 유도자화를 FEM 정자장 해석으로 조사하였다. 탈자과정 중에 자화에 의한 자계를 측정하였으며, 탈자 이후 성분분리를 통해 영구자화에 의한 자계의 수평 및 수직성분의 크기를 바이어스 자계의 변화에 따라 조사하였다. 이 실험으로부터 함정의 형상을 고려하는 탈자처리 방법이 필요하며 방법으로 선수와 선미 쪽에 권선 간격을 좁게 하여 함정의 중앙부분보다 비교적 더 큰 자계가 인가되도록 하는 것이 바람직하다는 것을 알았다.

형상 기억 고분자 나노 복합 소재 (Shape Memory Polymer Nanocomposites)

  • 홍진호;윤주호;김일;심상은
    • Elastomers and Composites
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    • 제45권3호
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    • pp.188-198
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    • 2010
  • 형상 기억 고분자(shape memory polymers, SMPs)는 일정한 온도 또는 특정 자극이 주어졌을 때 가해진 일시적인 변형으로부터 처음 상태로 되돌아 오는 고분자를 말한다. 이러한 형상 기억 고분자는 각종 산업에서 자가 조립 또는 자가 수리가 가능한 스마트 고분자로 분류되어 고부가가치를 지니고 있다. 특히 형상 기억 고분자의 방열 성능, 전기 전도 성능, 물리적 성능, 광학 성능 등은 다양한 충전제를 도입함으로써 향상될 수 있다. 본 논문에서는 형상 기억 고분자의 기본 원리 및 최근의 형상 기억 고분자 나노 복합재료에 대해 알아본다.

선체 곡판의 롤 굽힘 공정 변수 결정을 위한 가공 형상의 최적 근사 알고리즘 (An Algorithm on Determination of Process Parameters for Roller Bending of Curved Shell Plates)

  • 유철호;이장현;윤종성
    • 대한조선학회논문집
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    • 제44권5호
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    • pp.517-525
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    • 2007
  • This paper presents how to approximate an optimal shape of roll bending process in the fabrication of a curved shell plate. The roll bending process usually makes the cylindrical or conic shape from an initial flat plate. It means that the final shape is developable or its surface representation has zero Gaussian curvature. The fabrication shape is important in order to find process parameters of roil bending. An optimal concept is used to determine the developable fabrication shape which is in the closest proximity to the design surface or the given shell plate and is subject to developability. The results and the efficiency of this algorithm are evaluated by applying to some shell plates. Furthermore, the fabrication shape will be fundamental information for other process parameters of roll bending such as the vertical displacement of the center roller and the rolling directions.

센서 바이어스를 보상하는 칼만필터 기반의 예인 선배열 센서 형상 추정 기법 (Towed Array Shape Estimation based on Kalman Filter Compensating the Sensor Bias)

  • 김근환;최수진;류창수;류영우;이균경
    • 한국군사과학기술학회지
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    • 제19권2호
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    • pp.155-162
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    • 2016
  • TASS(Towed Array Sonar System) is a sonar system which tows the sensor array behind a platform. Array shape is generally assumed to be a straight line. But the array shape is often distorted by oceanic current or platform maneuvering which causes the performance loss of signal processing method like beamforming. So array shape estimation methods are needed. Typically the method based on Kalman filter using heading sensor is used. In practice, the measurement is corrupted by biases which are caused by rotation of the tow cable, varying magnetic fields and slowly varying stresses in the mechanical construction. Although they can't be calibrated but can be estimated. In this paper, we suggest the array shape estimation method based on Kalman filter compensating the sensor biases.

알루미늄 AA5052 판재의 이형압연 시 집합조직 및 미세조직 발달에 미치는 윤활의 영향 (Effect of Lubrication on the Evolution of Texture and Microstructure in AA5052 Sheet during Shape Rolling)

  • 박은수;강형구;허무영;김휘준;배정찬
    • 대한금속재료학회지
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    • 제47권6호
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    • pp.363-371
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    • 2009
  • The effect of lubrication on the evolution of strain states during shape rolling in AA5052 sheet was studied by the finite element method (FEM) simulation. The strain states calculated by FEM were verified by texture analysis. Shape rolling with and without lubrication produces shape-rolled samples in fairly similar outer shapes, since the distribution of normal strain components is nearly independent of the lubrication condition. In contrast, the distribution of shear strain components strongly depends on the lubrication condition. Shape rolling without lubrication gives rise to the development of strong shear strain gradients leading to the formation of highly inhomogenous textures and microstructures. The {011}//ND fiber develops during rolling with the operation of plane strain plus ${\dot{\varepsilon}}_{22}$.

고주파 지진에 의한 곡선 교량의 지진 취약도 분석 (Seismic Fragility Analysis of Curved Bridge under High Frequency Earthquakes)

  • 전준태;주부석;손호영
    • 한국재난정보학회 논문집
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    • 제16권4호
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    • pp.806-812
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    • 2020
  • 연구목적: I-Shape 거더를 갖는 곡선교량의 지진 안전성에 미치는 고주파 지진의 영향성을 분석하기 위해 지진 취약도 평가를 수행하였다. 연구방법: I-Shape 단면을 갖는 곡선교량의 선형탄성 유한요소 모델을 구축하고 고주파 영역의 인공지진파를 12개 생성하여 시간이력해석 및 지진 취약도 평가를 수행하였다. 연구결과:변위응답(LS1, LS2)에 대한 한계상태는 0.1g를 넘어서면서 파괴가 발생하였으며 거더의 응력응답 한계상태의 경우 0.2g를 넘어서면서 정해진 한계상태를 초과하는 것으로 나타났다. 결론: 현재 구축된 곡선교량 모델의 경우 고주파 지진에 민감하게 반응하는 것으로 판단된다.

호퍼 표면에서의 분말 유동에 대한 입자 형상의 영향 (Effect of Particle Shape for Powder Flow on Hopper Surface)

  • 강민창;방상욱;박준영
    • 한국기계가공학회지
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    • 제21권9호
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    • pp.28-34
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    • 2022
  • The flow at the top surface of the hopper is of particular industrial interest. Previously, the velocity distribution inside the hopper was predicted using the simple, void and spot models, which are equations for the particle flow field. However, because these equations cannot predict the velocity distribution at the top surface, a new equation has been recently proposed. This study employed the discrete element method with the changed shape of the particles. Based on the results, the shape of the particle had no effect on the discharge angle and shape of the velocity distribution; however, it greatly affected the size of the velocity distribution and bed thickness of the flowing particles. Therefore, in the future, it is necessary to modify the theoretical equation by considering the shape of the particles.