• Title/Summary/Keyword: Shape Engineering

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Development of the Optimized Angle Head for Internal Shape Machining Using Five-Axis Machine Tool (5축가공기를 활용한 내면 형상 가공용 최적 앵글헤드의 개발)

  • Hwang, Jong-Dae;Kim, Jae-Hyun;Cho, Young-Tae;Jung, Yoon-Gyo;Ko, Hae-Ju
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.1
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    • pp.123-129
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    • 2015
  • In general, recent critical studies of five-axis machine have tended to center on the question of effective machining to realize complex shape parts. However, the hydrostatic bearing and journal bearing, both of which are involved in the complex process of dividing the processing of internal precision-shape machining, must be optimized. Although the angle head is designed to machine the internal shape as it approaches the inner diameter of the work piece, research on the angle head in five-axis machining has received only minimal attention in domestic industries. In this study, an angle head which is optimized for effective internal shape machining is developed. In pursuit of this purpose, 3D and 2D designs of the angle head for five-axis machining are devised. Reliability is secured through static performance tests and machining accuracy evaluations of the angle head in keeping with the machining accuracy standard of 0.2mm for hydrostatic bearings.

Thermo-mechanical Characteristics of High Temperature NITINOL Shape Memory Alloy (고온용 NITINOL 형상기억합금의 열적/기계적 특성 평가)

  • Yun, Seong-Ho;Sridhar Krishnan;Scott R. White
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.10
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    • pp.52-59
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    • 2002
  • The thermo-mechanical characteristics of high temperature NITINOL shape memory alloy were evaluated using DSC with small samples and DMA with three-point bending specimens. The shape memory alloy of 54.4Ni/45.5Ti wt.% was used so that the phase transformation temperatures were in the range of 50~11$0^{\circ}C$. Two types of sample were tested in the experiments corresponding to as-received and annealed conditions. Simple beam bending theory was used to calculate the dynamic moduli of the shape memory alloy. According to the results, a large discrepancy in transformation temperatures was found between DSC and DMA techniques. Annealing treatment was found to suppress the R-phase transformation during cooling and the secondary plateau in the austenite transformation. Such a heat treatment was also significantly influenced to raise the transformation temperatures and the moduli of the shape memory alloy.

Influence of Shape Demagnetization Effect for Naval Vessel Deperming (함정의 형상 반자계 효과가 탈자에 미치는 영향)

  • Kim, Young-Hak
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.20 no.2
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    • pp.445-450
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    • 2016
  • This paper studied on the influence of naval vessel shape on vertical magnetic field after the vessel was demagnetized. The triangular shape, the rectangular shape and circular shape were adaped from vessel's structual drawings. Magneto-static FEM analysis was performed to obtain the iduced magnetic field due to earth magnetic field for those shapes. During demagnetization process, magnetic field of residual magnetization was observed. The holizontal and vertical magnetic field were calculated depending on vertical bias magnetic field through magnetc component seperation. To demagnetize naval vessel ship, demagnetizing coils shoud be wound more finely in the vow and stern of the ship than it should be in the mid-part of the ship.

Shape Memory Polymer Nanocomposites (형상 기억 고분자 나노 복합 소재)

  • Hong, Jin-Ho;Yun, Ju-Ho;Kim, Il;Shim, Sang-Eun
    • Elastomers and Composites
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    • v.45 no.3
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    • pp.188-198
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    • 2010
  • The term 'shape memory polymers (SMPs)' describes a class of polymers which can remember the original shape and recover from deformed to its original shape by the applied stimuli, e.g., heat, electricity, magnetic field, light, etc. SMPs are classified as one of the 'smart polymers' and have great potentials as high-value-added materials. Especially, low thermal, electrical, and mechanical properties of SMPs can be improved by incorporating the various fillers. This paper aims to review the SMPs and their basic principles, and the trends of the development of SMPs nanocomposites.

An Algorithm on Determination of Process Parameters for Roller Bending of Curved Shell Plates (선체 곡판의 롤 굽힘 공정 변수 결정을 위한 가공 형상의 최적 근사 알고리즘)

  • Ryu, Cheol-Ho;Lee, Jang-Hyun;Yoon, Jong-Sung
    • Journal of the Society of Naval Architects of Korea
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    • v.44 no.5
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    • pp.517-525
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    • 2007
  • This paper presents how to approximate an optimal shape of roll bending process in the fabrication of a curved shell plate. The roll bending process usually makes the cylindrical or conic shape from an initial flat plate. It means that the final shape is developable or its surface representation has zero Gaussian curvature. The fabrication shape is important in order to find process parameters of roil bending. An optimal concept is used to determine the developable fabrication shape which is in the closest proximity to the design surface or the given shell plate and is subject to developability. The results and the efficiency of this algorithm are evaluated by applying to some shell plates. Furthermore, the fabrication shape will be fundamental information for other process parameters of roll bending such as the vertical displacement of the center roller and the rolling directions.

Towed Array Shape Estimation based on Kalman Filter Compensating the Sensor Bias (센서 바이어스를 보상하는 칼만필터 기반의 예인 선배열 센서 형상 추정 기법)

  • Kim, Geun Hwan;Choi, Su Jin;Ryu, Chang Soo;Ryu, Young Woo;Lee, Kyun Kyung
    • Journal of the Korea Institute of Military Science and Technology
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    • v.19 no.2
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    • pp.155-162
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    • 2016
  • TASS(Towed Array Sonar System) is a sonar system which tows the sensor array behind a platform. Array shape is generally assumed to be a straight line. But the array shape is often distorted by oceanic current or platform maneuvering which causes the performance loss of signal processing method like beamforming. So array shape estimation methods are needed. Typically the method based on Kalman filter using heading sensor is used. In practice, the measurement is corrupted by biases which are caused by rotation of the tow cable, varying magnetic fields and slowly varying stresses in the mechanical construction. Although they can't be calibrated but can be estimated. In this paper, we suggest the array shape estimation method based on Kalman filter compensating the sensor biases.

Effect of Lubrication on the Evolution of Texture and Microstructure in AA5052 Sheet during Shape Rolling (알루미늄 AA5052 판재의 이형압연 시 집합조직 및 미세조직 발달에 미치는 윤활의 영향)

  • Park, Eun-Soo;Kang, Hyung-Gu;Huh, Moo-Young;Kim, Hwi-Jun;Bae, Jung-Chan
    • Korean Journal of Metals and Materials
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    • v.47 no.6
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    • pp.363-371
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    • 2009
  • The effect of lubrication on the evolution of strain states during shape rolling in AA5052 sheet was studied by the finite element method (FEM) simulation. The strain states calculated by FEM were verified by texture analysis. Shape rolling with and without lubrication produces shape-rolled samples in fairly similar outer shapes, since the distribution of normal strain components is nearly independent of the lubrication condition. In contrast, the distribution of shear strain components strongly depends on the lubrication condition. Shape rolling without lubrication gives rise to the development of strong shear strain gradients leading to the formation of highly inhomogenous textures and microstructures. The {011}//ND fiber develops during rolling with the operation of plane strain plus ${\dot{\varepsilon}}_{22}$.

Seismic Fragility Analysis of Curved Bridge under High Frequency Earthquakes (고주파 지진에 의한 곡선 교량의 지진 취약도 분석)

  • Jeon, Juntai;Ju, Bu-Seog;Son, Hoyoung
    • Journal of the Society of Disaster Information
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    • v.16 no.4
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    • pp.806-812
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    • 2020
  • Purpose: This is aimed to evaluate the seismic fragility of curved bridge structure with I-shape girder subjected to 12 high frequency ground motions based on Gyeongju earthquake. Method: The linear elastic finite element model of curved bridge with I-Shape cross section was constructed and them linear elastic time history analyses were performed using the 12 artificial ground motions. Result: It was found that displacement response(LS1, LS2) was failed after PGA 0.1g and the stress response also showed failure after PGA 0.2g. Conclusion: The curved bridge with I-shape girder was sensitive to high frequency earthquakes.

Effect of Particle Shape for Powder Flow on Hopper Surface (호퍼 표면에서의 분말 유동에 대한 입자 형상의 영향)

  • Kang, Min-Chang;Bang, Sang-Wook;Park, Junyoung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.9
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    • pp.28-34
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    • 2022
  • The flow at the top surface of the hopper is of particular industrial interest. Previously, the velocity distribution inside the hopper was predicted using the simple, void and spot models, which are equations for the particle flow field. However, because these equations cannot predict the velocity distribution at the top surface, a new equation has been recently proposed. This study employed the discrete element method with the changed shape of the particles. Based on the results, the shape of the particle had no effect on the discharge angle and shape of the velocity distribution; however, it greatly affected the size of the velocity distribution and bed thickness of the flowing particles. Therefore, in the future, it is necessary to modify the theoretical equation by considering the shape of the particles.