• Title/Summary/Keyword: Shaft load

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A Study on Wear Characteristics of Surface-Hardened SM53C Steel by High Frequency Induction (표면경화된 SM53C강의 마모특성에 관한 연구)

  • Park, Won-Jo;Song, Tae-Hoon;Hur, Chung-Weon;Song, Hong-Tae
    • Journal of the Korean Society of Safety
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    • v.23 no.1
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    • pp.18-23
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    • 2008
  • The abnormal wears such as unfair-wear and early-wear happen in the earn shaft surface of automobiles. These abnormal wears make efficiency of engines decrease and threaten safety of automobiles. The wear characteristics of the cam shaft is very important for the automobile safety. The cam shaft is surface-hardened by the high frequency induction. In this study, we investigated the wear characteristics of the hardened surface with a SM53C steel. The wear characteristics is examined according to the hardened depth and the amount of load.

Dynamic Characteristics of the Reciprocating Cutter-bar of Combine Harvester (콤바인 예취장치의(刈取裝置) 절단현상(切斷現象) 및 동적특성(動的特性)에 관한 연구(硏究)(II) -이중형(二重型) 예취장치의(刈取裝置)의 동적특성(動的特性)-)

  • Kwag, B.C.;Chung, C.J.
    • Journal of Biosystems Engineering
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    • v.19 no.3
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    • pp.175-184
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    • 1994
  • This study was conducted to investigate experimentally the basic characteristics of the torque of the cutterbar driving shaft as the double-knife was used instead of the conventional standard single-knife type. A new design for inclined setting of the cutterbar relative to the direction perpendicular to combine harvester movement was investigated to test a possible reduction of concentrated load caused by the simultaneous cutting of many rows. It was evaluated that the maximum torque and mean total power of the driving shaft due to the cutting resistance of the rice straw were largely depended upon the rotational shaft-speed and straw feeding rate, but were resepectively 1.1~2.3 and 1.15~1.34 times higher compared to those while idling. It was also proved that the inclined setting of the cutterbar could save a considerable amount of energy required for its driving shaft.

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Analysis of Loading Translation Behavior for Drilled Shafts Modeling Pile through Lateral Loading Test (현장타설 모형말뚝의 수평재하시험을 통한 하중전이 거동 분석)

  • Park, Jun-Beom;Kim, Hong-Lark;Yoon, Myung-June;Heo, Seong-Jun;Kim, Hong-Taek
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.09a
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    • pp.1011-1016
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    • 2009
  • In this study, to performed laboratory model tests in order to verify on load transfer condition of drilled shaft under lateral loading. To conducted model test on polystyle drilled shaft under multi layer ground conditions. In model test, to measured the strain of drilled shaft and displacement under later loading. In order to verify on model test results, to conduct the numerical analysis.

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DEVELOPMENT OF AN OPTIMIZATION TECHNIQUE OF A WARM SHRINK FITTING PROCESS FOR AN AUTOMOTIVE TRANSMISSION PARTS

  • Kim, H.Y.;Kim, C.;Bae, W.B.
    • International Journal of Automotive Technology
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    • v.7 no.7
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    • pp.847-852
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    • 2006
  • A fitting process carried out in the automobile transmission assembly line is classified into three classes; heat fitting, press fitting, and their combined fitting. Heat fitting is a method that applies heat in the outer diameter of a gear to a suitable range under the tempering temperature and assembles the gear and the shaft made larger than the inner radius of the gear. Its stress depends on the yield strength of a gear. Press fitting is a method that generally squeezes gear toward that of a shaft at room temperature by a press. Another method heats warmly gear and safely squeezes it toward that of a shaft. A warm shrink fitting process for an automobile transmission part is now gradually increased, but the parts (shaft/gear) assembled by the process produced dimensional change in both outer diameter and profile of the gear so that it may cause noise and vibration between gears. In order to solve these problems, we need an analysis of a warm shrink fitting process in which design parameters such as contact pressure according to fitting interference between outer diameter of a shaft and inner diameter of a gear, fitting temperature, and profile tolerance of gear are involved. In this study, an closed form equation to predict the contact pressure and fitting load was proposed in order to develop an optimization technique of a warm shrink fitting process and verified its reliability through the experimental results measured in the field and FEM, thermal-structural coupled field analysis. Actual loads measured in the field have a good agreement with the results obtained from theoretical and finite element analysis and also the expanded amounts of the outer diameters of the gears have a good agreement with the results.

A Study on the Physical Modeling of the Shaft Generator and the Fuel Consumption Verification Simulation of a Tugboat using Simulink (Simulink를 이용한 터그보트의 샤프트제너레이터 물리모델링 및 연료소모율 검증 시뮬레이션에 관한 연구)

  • Kim, Sung-Dong;Kim, Nam-Ho
    • Journal of the Institute of Convergence Signal Processing
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    • v.22 no.1
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    • pp.7-13
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    • 2021
  • In recent years, the importance of environmental regulations is increasing in the shipping industry, and the demands of the industry for this are rapidly increasing. Accordingly, the demand of ship owners is increasing as the shaft generator is a technology that responds to environmental regulations that can be applied to ships the fastest. The shaft generator is a device that can increase the fuel consumption rate of the main propulsion engine by installing an electric motor in the main propulsion engine and using it variably according to the load environment. It operates by the power of the motor at low speeds, and when a sudden load is required, the main propulsion engine and motor operate together, enabling efficient operation. In this paper, the diesel engine and shaft generator of a tug boat are modeled using MATLAB Simulink, and the fuel consumption rate is verified through simulation.

Bearing Capacity of Cast-in-situ Concrete Piles Socketed in Completely Weathered Gneiss (풍화암에 근입된 현장타설말뚝의 지지거동 분석)

  • 전경수;김정환;김명모
    • Journal of the Korean Geotechnical Society
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    • v.15 no.6
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    • pp.155-165
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    • 1999
  • In completely weathered granite gneiss,8 of 40cm cast-in-situ concrete piles are constructed, and static pile load tests are executed on the piles to study the bearing behavior of rock-socketed piles. Subsurface explorations are carried out on the test site in three phases, in which 14 borehole investigations as well as the seismic investigation are performed. Rock socketd depths of the piles in the weathered rocks are varied as 3m, 6m and 9m to separate the shaft resistance from the end bearing resistance, and for a couple of piles, styrofoam of 10cm thickness is installed under the pile point to eliminate the effect of the end resistance. Strain gages are instrumented on re-bars to pick-up the transferred loads along the pile length. From the results of the pile load tests, the allowable shaft resistance and the allowable end bearing values of weathered rocks are proposed as $8.6t/m^2\;and\; 84t/m^2$, respectively. The empirical equation relating the elastic modulus of rock mass with the uniaxial compressive strength of the rock specimen is also proposed for the weathered rocks.

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Design Optimization of M8 Blind Rivet Nut Geometry using Finite Element Analysis (유한요소해석을 이용한 M8 블라인드 리벳 너트 형상 최적 설계)

  • Gu, B.;Choi, J.M.;Hong, S.
    • Transactions of Materials Processing
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    • v.29 no.3
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    • pp.157-162
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    • 2020
  • Blind rivet nuts are increasingly used in automotive for the joining of sheets. Their application, however, requires appropriate design guides to prevent catastrophic events arising from the failure of joints. In this study, the shaft shape of a frequently used M8 blind rivet nut is optimized based on 3D numerical analysis of the blind rivet nut considering the characteristics of thread. The thread needs to be modeled to suitably consider the fastening of the M8 bolt after the crimping process. FE analysis showed that while the friction in the contact between crimp flange and plate has no significant effect on the crimp geometry, shaft thickness (t) and shaft height (h) are the most significant design variables. The parameter study including various combinations of t and h reveals that they affect the gap (the distance between the crimped flange and the plate that develops through riveting) and the load acting on the plate. The gap is an indicator of the tightening force. It is found that t is inversely proportional to the gap, and proportional to the load, whereas h is proportional to the gap and inversely proportional to the load. Based on our FE analysis results, we propose the range 0.062 < t/h < 0.1 to ensure sufficient fastening (high clamping load, small gap) of the M8 blind rivet nut. The design guide for determining the t/h ratio proposed in this study can be used for general quantitative analysis of the size and the t/h ratio of blind rivet nuts.

Effect Analysis of Tillage Depth on Rotavator Shaft Load Using the Discrete Element Method (이산요소법을 활용한 경심이 로타리 작업기의 경운날 축 부하에 미치는 영향 분석)

  • Bo Min Bae;Dae Wi Jung;Dong Hyung Ryu;Jang Hyeon An;Se O Choi;Yeon Soo Kim;Sang Dae Lee;Seung Je Cho
    • Journal of Drive and Control
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    • v.20 no.4
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    • pp.115-122
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    • 2023
  • This study utilized a discrete element method (DEM) simulation, as one of the virtual field trials, to predict the impact of tillage depth on the rotary blade shaft during rotavator tilling. The virtual field for the simulation was generated according to soil properties observed in an actual field. Following the generation of particles for the virtual field, a sequence of calibration steps followed to align the mechanical properties more closely with those of real soil. Calibration was conducted with a focus on bulk density and shear torque, resulting in calibration errors of just 0.02% for bulk density and 0.52% for shear torque. The prediction of the load on a rotary tiller's blade shaft involved a three-pronged approach, considering shaft torque, draft force, and vertical force. In terms of shaft torque, the values exhibited significant increases of 42.34% and 36.91% for every 5-centimeter increment in tillage depth. Similarly, the vertical force saw substantial growth by 40.41% and 36.08% for every 5-centimeter increment. In contrast, the variation in draft force based on tillage depth was comparatively lower at 18.49% and 0.96%, indicating that the effect of tillage depth on draft force was less pronounced than its impact on shaft torque and vertical force. From a perspective of agricultural machinery research, this study provides valuable insights into the DEM soil modeling process, accounting for changes in soil properties with varying tillage depths. These findings are expected to be instrumental in future agricultural machinery design studies.

A Study on Characteristics of the Unit Skin Friction Using the Wall Roughness in the Soft Rock (연암부 벽면거칠기를 이용한 단위주면마찰력 특성에 관한 연구)

  • Hong, Seok-Woo;Hwang, Geun-Bae
    • Journal of the Korean Geotechnical Society
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    • v.35 no.12
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    • pp.7-13
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    • 2019
  • In the case of the drilled shaft, one of the methods for calculating unit skin friction stress of rock socket parts is to measure the roughness of the excavated face. This method is to estimate the unit skin frictional resistance using a device which measures the roughness shape of the excavated face in the excavation step. In this study, the roughness shapes of the face of the rock socket part in the drilled shaft were measured directly in the perforated hole and the results are used to identify the characteristics of the unit skin friction of the bedrock. In addition, the static load test and the load transfer test were performed on the same pile to verify the result of the roughness test.

Optimal Shape Design of Hub Edge Contact Profile in a Press-Fitted Shaft (압입축 접촉압력 최소화를 위한 허브 접촉부 형상 최적화)

  • Choi, Ha-Young;Lee, Dong-Hyung;Kwon, Seok-Jin;Seo, Jeong-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.7
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    • pp.559-564
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    • 2016
  • The objectives of this paper are to develop a finite element analysis model to analyze press-fitted and bending load conditions in a press-fitted assembly, and propose a hub shape optimization method to minimize contact pressure near the shaft contact edge. Numerical asymmetric-axisymmetric finite element models have been developed to predict contact stress on press-fitted shafts. The global optimization method, genetic algorithm, local optimization method, and sequential quadratic programming were applied to a press-fitted assembly to optimize the hub contact edge geometry. The results showed that the maximum contact pressure with the optimized hub shape decreased more than 60 % compared to conventional hubs and the maximum contact stress affecting fatigue life was reduced about 47 %. Hub shape optimization can be useful to increase the load capability of press fits in terms of wear and fatigue behavior.